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Coloelite UC–711 E Operation Manual

Coloelite UC–711 E Manual Online:

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Coloelite UC–711 E User Manual
Coloelite UC–711 E User Guide
Coloelite UC–711 E Online Manual

Text of Coloelite UC–711 E User Guide:

  • Coloelite UC–711 E, 10 DO NOT attempt to operate the freezer while low on mix or your freezer may be damaged. It is also possible to activate a beeper to sound when mix is low in the Automatic and Stand-By modes. This is done through the programming mode. B) Dispensing Handle – (Refer to Figure 5) The dispensing handle control the flow and extraction rate of finished product. You should ONLY dispense product when the machine is in the automatic mode. Figure 5 C) Photo Sensor Switch -(Refer to Figure 6) In the Automatic mode the Photo Sensor Switch (Position

  • 28 Part VIII – Periodic Cleaning Procedures Cleaning and sanitizing schedules for your freezer are determined by your local Health Department and / or Department of Agriculture and must be followed accordingly. Check with your local organization prior to determining your cleaning schedule. After determining your schedule, proceed as follows: A) Gravity Fed Machine With frozen mix in the m

  • Coloelite UC–711 E, 24 Part VI – Starting the Freezer Only after completing the cleaning and sanitizing procedures should you fill the machine with fresh mix. The mix being used MUST be free of ice, seeds, pulp, and completely dissolved if made from powder. The products used in these freezers must be a homogenous liquid. A) Gravity Fed Machine The cylinder of this freezer are designed to allow for simple start up and minimal product loss due to improper overrun. Fill the mix tank with fresh liquid mix. The mix tank has a maximum capacity of 10 quarts. Th

  • Coloelite UC–711 E, B) Machine Safety Alarms This freezer is equipped with built in, self monitoring (Safety) devices, which will interrupt operation of the freezer if activated. When activated, the little red LED light at the bottom right corner of the display monitor will illuminate and flash. (refer to Figure 12) This LED will flash when the alarm has been activated. It will stop flashing, but remain lit when the machine has reset and resumed operation. To deactivate the LED, press the Stop / Reset button on the touch pad. An alarm code will display (AL1 through AL9), press the Stop / Reset button again and the LED light should go out. Alarm

  • Coloelite UC–711 E, 17 B) Assembling the Dispensing Head Locate the parts that will be needed to assemble the dispensing head. These parts include: A) Dispensing head oring, B) Dispensing head, C) Piston orings (2), D) Piston, G) Handle retaining rod, H) Dispensing handle, and I) Retaining rod oring. After locating all of the required parts, start by assembling orings onto the piston. Once the orings have been installed onto the piston, place a bead of lubricant between the orings. Insert the beater assembly into the freezing cylinder. Ho

  • Coloelite UC–711 E, 25 570 571.1 571.2 B) Pump Fed Machines With your clean, sanitized hands, install the feeding elbow into the cylinder feed hole. Next slide the elbow connecting tube into the pump cover hole. Holding the connecting tube inside the pump cover hole, slide the feeding elbow away from the pump. This will seat the tube and elbow to prevent the tube from sliding out when under pressure. Fill each mix tank with fresh liquid mix. Each mix tank has a maximum capacity of 10 quarts. The minimum recommended mix quantity is 3 quarts. With the mix tanks filled with liquid mix and the elbows connected to the pumps, you can now prime the cylinders. To prime the cylinders, press the “Select

  • 27 B) Gravity Fed Machines The gravity feed tube consists of two tubes, one sliding inside of the other, and a center splash guard. The inner tube blends the flow of air and mix into the freezing cylinder. Air enters through the top of the tube, mix through the bottom. (Refer to figure 9) Figure 9 The outer tube is actually a regulating valve. Lifting or closing this

  • 7 !! IMPORTANT !! Failure to closely follow operational and maintenance procedures may result in damage to the unit and / or void your warranty. Coldelite Corporation will not be responsible for any machine not properly operated or maintained. Part I – Installation Before starting this procedure, ensure that the shipping carton does not show any evidence of damage due to droppi

  • Coloelite UC–711 E, 31 You are now ready to disassemble and clean your freezer. Please refer to Part III – Initial Cleaning Pro- cedure of this operation manual for instructions on how to proceed. !! IMPORTANT !! You MUST disassemble the machine after draining and follow the described cleaning and sanitizing procedures as described in this operation manual in order to maintain acceptable hygienic levels in your product. Part IX – Technical Information A) Refrigeration: Compressor – Hermetic / Low Temperature Suction Pressure (Cylinder) – 18-21 psig. (Mix Tank) – 20-25psig. Discharge Pressures – 250 to 260psig. Refr

  • Coloelite UC–711 E, 26 Part VII – Operating the Freezer The machine will automatically stop the freezing process after achieving the pre-set “consistency” value (number displayed on the touch pad monitor). This will indicate that the product is ready to be served. At this time the compressor will continue to run and automatically switch to cooling the mix storage tanks. To serve product, simply place a cup, container, or cone under the dispensing spout and slowly pull the dispensing handle down. At this time the beater / auger drive motor should start and product start coming out. As the product begins

  • Coloelite UC–711 E, 21 Install the pump body assembly into the rear hub inside of each mix storage tank. Slide the drive shaft into the rear hub and rotate the pump until the hook stud engages the pin on the rear hub. At this point, you must ensure that the drive shaft is engaged into the rear drive coupling by turning the drive gear until it completely engages. The freezer is now completely assembled and must be sanitized prior to adding fresh mix and operating. Install the mix pump drive shaft seal into the rear of the mix pump body. Lightly lubricate the inside of the shaft seal then install the drive shaft into the pump seal engaging it i

  • Coloelite UC–711 E, 29 B) Pump Fed Machines With frozen mix in the cylinder, select the Beater mode on the front touch pad by pressing the Push to Select button (#571.2) until pilot light #L4 illuminates. Allow the machine to operate in the beater mode for 4 to 5 minutes. This will soften the product and allow for easier product removal. Place a pail under the dispensing head, holding it up against the bottom of the head as high as possible and slowly pull the dispensing handle. This will allow the mix to drain from the machine. After the frozen product is removed and liquid mix is dispensing from the machine, press the Stop / Reset button (#571.1) on the tou

  • Coloelite UC–711 E, 22 Part V - Sanitizing the Freezer Prior to filling the machine with fresh liquid mix, the assembled machine must be sanitized. The frequency of cleaning and sanitizing must comply with your local and / or state health regulations. If uncertain of these regulations, contact your local Health Departments or Department of Agriculture. Sanitizing your freezer is very important. This proce- dure will retard the growth of bacteria and insure excellent product bacteria test results performed by your local inspectors. To begin

  • 16 Part IV - Assembling the Freezer A) Assembling the Beater / Augers After completing the Cleaning Operation, you are now ready re-assemble the freezer. First locate the parts needed to assemble the beater / auger. A) End pusher, B) Beater frame, C) Idler, D) Beater seal, E) Scraper Blades (2per), F) Blade bumpers (2 per blade) Install the rubber bumpers into each scraper blade. NOTE: Keep the la

  • Coloelite UC–711 E, 14 C) Disassembling the Dispensing Head Loosen and remove the two dispensing head-retaining knobs. The knobs are removed by turning counter clockwise until loose. Remove the dispensing head by pulling straight out and away from the machine. Disassemble the dispensing head by first opening the dispensing handle. Pull the handle-retaining rod out far enough to allow the handle to disengage. Return the retaining rod to its original position. Using the metal rod as a base, lever the piston from the dispensing head with the handle. Using the oring removal tool, remove the orings from each of the piston. Turn the dispensing head over and remove the large oring from the rear of the dispe

  • Coloelite UC–711 E, 23 “Push to Select” button on the front touch pad (#571.2) until the beater mode is selected. Allow the machine to run in the beater mode for approximately 10 seconds then push the “Stop” button on the touch pad. This will remove any of the remaining sanitizer from the cylinder. After the sanitizer has completely drained, close the dispensing handle. !! IMPORTANT !! The freezer is now sanitized and ready to be filled with fresh liquid mix. Do not wipe out any residual sanitizing solution from the bottom of the mix storage tanks as this will contaminate the machine with bacteria. Prior to dumping the sanitizing solution from the pail, submerse your hands to sanitize

  • Coloelite UC–711 E, 12 Part III–Initial Cleaning Procedure !! IMPORTANT !! Before starting this procedure, place the machine in the STOP mode on the touch pad. This is a new machine and although clean, it must be completely disassembled, washed and sanitized before adding fresh product. Please proceed as follows: 1) Remove the mix tank cover and spare parts items packed inside the mix tank. The spare parts kit will include: spatula, cleaning brushes, sanitary lubricant, oring removal tool, sanitizer packets, spare orings and seals, and operation manual. Place these items in a convenient place for future reference. Helpful Suggestion: Before proceeding with the disassembly of the fr

  • Coloelite UC–711 E, 8 Note: If these clearances are not maintained, the production capacity will be reduced, cycling will be increased and the potential will exist that the machine will stop completely 3) It is necessary to clean the air condenser each month to remove dust, paper, etc., which may obstruct airflow. Prior to cleaning the condenser from the inside, disconnect the machines power supply. 4) The machine should be connected to a fused disconnect no more than six feet away. Electrical installation MUST comply with state and / local electrical codes. 5) Never position the machine in direct sunlight or near a heat source. This

  • Coloelite UC–711 E, 15 D) Disassembling the Beater / Auger Remove the beater / auger assembly from the cylinder by pulling straight out of the machine towards you. Disassemble the beater / auger by first removing the rear rubber beater shaft seal. Next disassemble the center idler from the beater / auger frame. To remove, pull the idler straight out of the front of the beater / auger. Finally, remove the beater / auger end pusher by pulling straight out of the beater / auger frame. Remove the scraper blades from the beater / auger fra- me by gently rotating the blade out of the frame support brackets. The machine is now completely disassembled. The removed parts must now be washed, rinsed, an

  • A) Trouble Shooting Guide – Gravity Fed Freezers Problem Possible Cause Suggested Solution 1) Product too soft a) Drawing faster than the machine can produce a) Slow down draw rate b) H.O.T. control set too low for product b) Set H.O.T. Setting to a higher value c) Low on refrigerant c) Contact Authorized Service Agent 2) No product dispenses from head a) No mix in mix tank a) Add Mix to m

  • 20 D) Assembling the Mix Injection Pump Before assembling the mix injection pump, locate all of the parts that will be required. (See Below) First install the small oring (#31) onto the pressure relief plunger (#105) and lightly lubricate the oring. NOTE: Oring #1126 is slightly smaller than the other orings used on this assembly. Locate these orings first and install. Assemble the co

  • Coloelite UC–711 E, 5 Foreword Page # Part I Installation A) Uncrating 7 B) Positioning the Machine 7-8 C) Electrical Requirements 8 D) Completing the Installation Part II Explanation of Controls A) Electronic Control Panel 9-10 B) Dispensing Handle 10 C) Photo Sensor Switch 10 D) Dispensing Head Safety Switch 10 E) Electric Control Panel 10-11 F) Other Controls 11 Part III Initial Cleaning Procedure A) Gravity Fed Cleaning Procedure 12 B) Pump Fed Cleaning Procedure 13 C) Disassembling the Dispensing Head 14 D) Disassembling the Beater / Auger 15 E) Cleaning O

  • Coloelite UC–711 E, 18 Spread the lubricant to lightly coat the piston surface between and including the orings. This will ensure free movement of the pistons and dispensing handle. Insert the piston into the chamber of the dispensing head. When installing, align the square handle recess with the rectangular cut out of the head. Turn over the dispensing head and insert the two large orings into the grooves in the dispensing head. Lightly lubricate the outside of these orings. Install the dispensing handle onto the head by placing the rounded side of the metal cam into the piston notch. Insert the metal retaining rod into the dispensing head and piston cams. When the handle is installed, affix the small oring in

  • Coloelite UC–711 E, 19 C) Assembling the Gravity Feed Tube Locate the parts needed to assemble the gravity feed tubes. This should include: A) Splash guard, B) Orings (2per), C) Outer regulating sleeve, D) Center gravity feed tube Next, slide the two orings onto the center gravity feed tube oring grooves. Slide the outer regulating sleeve onto the center feed tube. Make sure that the two finger hooks are at the top of the feed tube (farthest away from the orings at the bottom). B D C A Insert the splash guard into the top ho

  • Coloelite UC–711 E, 13 B) Pump Fed Cleaning Procedure Proceed with the disassembly of the mix injection pump located in the mix storage tank. First slide the connecting tube forward away from the mix pump faceplate. This should free the feeding elbow assembly from the pump assembly. Pull the feed elbow assembly straight up and out of the mix storage tank. Next remove the mix pump assembly by rotating clockwise until the hook stud on the rear of the pump disengages from the pump hub. After disengaging, slide the pump away from the rear of the machine and out of the mix storage tank. Di

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