American Standard GRWF130A94A0A Manual
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18-CG02D1-4 35 6. Open the manual On/Off valve located in the supply gas line. 7. Reconnect power to boiler and cycle on. Set the room thermostat for continuous heating operation as required. The boiler must be ope- rating to check the supply gas pressure. 8. Verify static inlet pressure is between 7-14” Water Column (W.C.). If the pressure is not in this range, do NOT o
American Standard GRWF130A94A0A, 18-CG02D1-4 37 4.2 Operating Information Conditions Affecting System Operation 1. FLUE BLOCKAGE If the fl ue is blocked, the induced draft power switch will not close preventing ignition. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If loss of fl ame occurs during a heating cycle (when fl ame is not present at the sensor), the control module will retry the ignition sequence one time after the sensor cools. If ignition is not achieved, it will lockout the boiler. The control will attempt to light for 51 seconds and then lock out. To restart the ignition sequence, the reset button must be depressed. After three
American Standard GRWF130A94A0A, 18-CG02D1-4 19 3. The following types of installations will require use of OUT DOOR AIR for combustion, due to chemical expo- sures: * Commercial buildings * Buildings with indoor pools * Boilers installed in commercial laundry rooms * Boilers installed in hobby or craft rooms * Boilers installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combus- tion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals *
American Standard GRWF130A94A0A, 18-CG02D1-4 25 1 2 3 4 Diminue Augmente Remove the hood and position the arrow pointer as shown in the figure opposite for the various types of gas Natural gas g20-G25 Liquid gas G30-G31 Figure 22 electronic control unit Honeywell gas valve Honeywell 1 2 5 Alert LED RESET 3 Key for Figure 22 1 Upstream pressure port 2 Downstream pressure port 3 Natural Gas / LP Regulator Cover 4 Ignition “STEP” regulator 5 Manifold Gas Pressure Adjustment Cover 6 Gas pressure adjustment screw
18-CG02D1-4 32 Figure 43 4. Center the reset button in the hole and secure with a locking nut. Use needle nose pliers. See Figure 43. Figure 44 Figure 46 Figure 45 5. Replace the reset button cover on the new manual reset water temperature limit switch. See Figure 44. 6. Attach the wires removed earlier from the auto- reset water temperature limit t
American Standard GRWF130A94A0A, 18-CG02D1-4 54 P.I. P.I. 08/02 Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specifi cations without notice. American Standard Inc. 6200 Troup Highway Tyler, TX 75707 For more information contact your local dealer (distributor) Literature Order Number 18-CG02D1-3 File Number 18-CG02D1-3 Supersedes New Stocking Location - C US ®
American Standard GRWF130A94A0A, 18-CG02D1-4 6 2.0 Pre-Installation Information & Instructions Material in this shipment has been inspected at the factory and released to the transportation agency without known damage. Inspect exterior of crate for evidence of rough handling in shi- pment. Unpack carefully. If damage to contents is found, report the damage immediately to the delivering agency. 2.1 Parts Included a) Gas fi red, direct vent, cast iron water boiler with electronic ignition b) Factory wired high water tempera
American Standard GRWF130A94A0A, 18-CG02D1-4 20 3.6 GENERAL VENTING INSTRUCTIONS VENT PIPING ▲ WARNING ! FIRE AND CARBON MONOXIDE HAZARD USE ONLY AN APPROVED AL29-4C® STAINLESS STEEL VENT SYSTEM, PROPERLY INSTALLED, TO VENT FLUE GASES FROM THIS BOILER. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SE- RIOUS INJURY, DEATH, OR PROPERTY DAMAGE. ▲ WARNING ! FIRE HAZARD AND CARBON MONOXIDE HAZARD DO NOT USE A VENT DAMPER WITH THIS BOILER. FAILURE TO FOLLOW THIS WARNING COULD RE- SULT IN SERIOUS INJURY, DEATH, OR PROPERTY DAMAGE. ▲ WARNING ! CARBON MONOXIDE HAZARD THE EXHAUST VENT SYSTEM MUST BE MADE UP ENTIRELY OF COMPONENTS FROM THE SAME MANUFACTURER AND STYLE
American Standard GRWF130A94A0A, 18-CG02D1-4 15 Circulator Pump Circulator Pump 3-Way Motorized Valve Boiler Back Flow Preventer Globe Valve Globe Valve Globe Valve Pressure Reducer Pressure Gauge Air Separator Expansion Tank Typical System Piping Diagram Primary Secondary Loop with 3-way Motorized Valve Low Temperature with Low Mass Heat Emitters or High Temperature with High or Low Mass Heat Emitters Return Water Temperature Sensor Supply Water Temperature Sensor Heat Emitter Return water temperature must be above 110 O F NOTES: Protects
American Standard GRWF130A94A0A, 18-CG02D1-4 45 6.0 Appendices 6.1 Appendix A - Venting Supplement Printed with permission from Z-Flex, US, Inc. (For Illustration and Reference) See page 20, section 3.6 for General Venting Instructions
American Standard GRWF130A94A0A, 18-CG02D1-4 38 CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitc
American Standard GRWF130A94A0A, 18-CG02D1-4 17 4-Way Motorized Valve Boiler Back Flow Preventer Globe Valve Globe Valve Globe Valve Pressure Reducer Pressure Gauge Air Separator Expansion Tank Typical System Piping Diagram Primary Secondary Loop with 4-way Motorized Valve with Circulators in Primary and Secondary Loops Low Temperarure with Low Mass Heat Emitters or High Temperature with High or Low Mass Heat Emitters Circulator Pump Circulator Pump Return Water Temperature Sensor Supply Water Temperature Sensor Return water temperature mustbeabove110 O F Heat
American Standard GRWF130A94A0A, 18-CG02D1-4 11 3.2 Setting Boiler 1. Verify the fl oor structure where the boiler will be set can support the weight of the boiler. 2. Locate the boiler so all components are pro- tected from water damage during operation. 3. As required, raise the boiler above the fl oor level to reduce the risk of water damage. 4. Consult ANSI Z223.1 for garage applications. 5. Move the boiler to the installation location with an appliance dolly. If required, the boiler jacket may be removed to simplify handling. To remove the boiler jacket, follow the steps listed
18-CG02D1-4 28 3.11 Electrical Connections ▲ WARNING ! ELECTRICAL HAZARD TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACE WITH MOVING PARTS, LOCK UNIT DISCONNECT SWITCH IN THE OPEN POSITION BEFORE SER- VICING THE UNIT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. ▲ WARNING ! ELECTRICAL H
American Standard GRWF130A94A0A, 18-CG02D1-4 30 3. Remove the wires from the existing auto-reset water temperature limit. See Figure 34. Figure 34 Figure 35 Figure 36 Figure 37 4. Remove the panel to gain access to the strain relief cable clamp. See Figure 35. 5. Loosen the strain relief cable clamp with a screwdriver. See Figure 36. Figure 38 7. Remove the spring clip and the sensing bulb of the existing auto-reset water temperature limit switch from the boiler temperature well. Do not remove the bulbs of the adjustable supply water thermostat and temperature gauge. See Figure 38. 6. Locate the capillary tube of the existing auto- reset water temperature limit and
American Standard GRWF130A94A0A, 18-CG02D1-4 4 ▲ WARNING ! The following warning complies with State of California law, Proposition 65. This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES ● Avoid breathing fiberglass dust. ● Use a NIOSH approved dust/mist respirator. ● Avoid contact with the skin or eyes. Wear long-sleeved, loose-fitting clothing, gloves, and eye prot
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