Grant Vortex Pro Installation & Servicing Instructions Manual
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Grant Vortex Pro, 4 User Instructions Introduction This User Guide is intended to assist the User in the operation of the Grant VORTEX Pro External modules. The engineers manual for the installation and maintenance of this boiler is attached to the reverse of these instructions The following special text formats are used in this manual for the purposes listed below. Warning of possible human injury as a consequence of not following the instructions in the warning. Note text. Used for emphasis or information not directly concerned with the surrounding text but of
26 Electrical Figure 8-5: Receiver for optional Grant wireless twin channel control (RFKIT) shown Figure 8-6: Grant programmable room thermostat A programmable room thermostat - Part No. RSKIT is available from Grant UK. The thermostat has a 5/2 day operation and enables six time and temperature changes each day. The thermostat incorporates frost protection and an On/Off facility
Grant Vortex Pro, 14 4.4 Installing the Boiler 1. If the boiler is to be fitted against the wall, prepare the wall to accept the heating system pipework. To mark the wall for drilling, refer to Section 2.6 for the positions of the pipework openings in the enclosure sides. Pipework should be insulated where it passes through the wall into the boiler enclosure. If the boiler is to be installed 'free standing' (i.e. away from a wall) and the pipework run underground, push out the 'knock-outs' to open the required pipe openings in the base of the boiler enclosure. Using a
Grant Vortex Pro, 36 Boiler Servicing 0 Screw Slotted ring Screw Combustion head Combustion head fixing screw Figure 11-9: 46/58, 58/70 head settings WARNING ! All models Photocell - The photocell is a push-fit in the burner body. Carefully pull it out to clean. Burner fan - With the air intake grille or spigot removed, remove the screws securing the fan housing cover (R/H side of burner) and remove the cover. Inspect the fan and housing and clean as necessary. Replace the cover. Pump filter - With the burner cover removed, remove the four screws securing the pump end cover. Remove the filter
Grant Vortex Pro, 23 The VORTEX Pro External module requires a 230/240 V ~ 50 Hz supply. It must be protected by a 5 Amp fuse. Refer to Figures 8-1 to 8-4 for typical control system wiring diagrams. Refer to Figure 8-5 for boiler internal wiring diagram. The VORTEX Pro External module contains electrical switching equipment and must be earthed. The supply must be fused at 5 Amp and there must only be one common isolator for the boiler and control system, providing complete electrical isolation. A fused double pole switch or a fused three pin plug and shuttered outlet socket should be used for the connection. The power
Grant Vortex Pro, 5 Green system Standard external high level/vertical flue starter kit - components available: • External starter kit, straight or elbow • Extensions 150 mm, 250 mm, 450 mm, 950 mm • Adjustable extension 195 to 270 mm • 45° elbow • High level terminal • Vertical terminal 1.3 Boiler Components All burners are pre-set for use with kerosene and are supplied ready to connect to a single pipe fuel supply system with a loose flexible fuel hose and 3 / 8 " to 1 / 4 " BSP male adaptor supplied with the boiler. An optional indoor progr
Grant Vortex Pro, 43 Flange Combustion head Diffuser disc assembly Nozzle holder High voltage lead Collar Seal kit Air damper assembly Insulation Fan Photocell Cover Electrode Capacitor 5 µF Connector Flexible hose Motor Pressure gauge connector Tube Drive coupling Solenoid Solenoid lead Pump Pump seal Filter - 'O' ring Regulator Needle valve Control box assembly Cover Spare Parts Key No. Description Riello Part No. Grant Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Riello RDB3.2 burner parts list RBS153 RBS163 RBS154 RBS164 RBS129 RBS165 RBS156 RBS166 RBS157 RBS162 RBS115 RBS168 RBS158 RBS167 RBS35 RBS36
Grant Vortex Pro, 39 13 Spare Parts Spare Parts Cleaning door nut and washer set Double pole switch Test switch Frost thermostat Baffle set (complete) - 15/21 Baffle set (complete) - 15/26 Baffle set (complete) - 26/36 and 36/46 Baffle set (complete) - 46/58 Baffle set (complete) - 58/70 Turbulator baffle - single (all models) Sealed system - Expansion vessel 10 litre - 15/21 Sealed system - Expansion vessel 12 litre - 15/26 Sealed system - Expansion vessel 16 litre - 26/36 and 36/46 Sealed system - Water pr
Grant Vortex Pro, 38 Fault Finding 12.2 Burner Fault Finding - Riello RDB burners Motor/pump seized or tight Replace motor capacitor Burner motor runs Check L & N to control box Check boiler controls Motor gives 50 Volts to white wire * Replace burner motor Repair or replace motor/pump Lockout after 12 sec purge Lockout within 1 second Replace solenoid coil Coil of solenoid sound ** Repair or replace oil pump Washing pressure 1 to 2 bar Photocell sound *** If balanced flue, remove air tube and retest Reseal balanced flue or reposition flue Replace photocell Drive coupling broken Pump produces pressure Replace nozzle Contaminated fuel or filter Combustion air set Flame off and r
Grant Vortex Pro, 28 Item - for models 26 to 70 kW output External starter elbow External starter - straight 150 mm extension 250 mm extension 450 mm extension 950 mm extension 195-270 mm adjustable extension 45° elbow High level terminal Vertical terminal Wall bracket - standard Wall bracket - extended Twin wall to single wall adaptor Straight terminal - Horizontal flue Part No. GKM200 GKM200C GX150/200 GX250/200 GX450/200 GX950/200 GXA250/200 GE45/200 GTH200 GTV200 GWB200 GEB200 GFCON100 GTL200 Green System Components Item - for models up to 26 kW output External starter elbow External starter - straight 150 mm extension 250 mm extensio
Grant Vortex Pro, 13 Boiler Installation Information 4.1 Introduction All models are supplied fully assembled with the flue terminal guard supplied loose inside the boiler. 4.2 Boiler location 1. The External module must stand on a solid, level surface capable of supporting the weight of the boiler when full of water, e.g. a prepared concrete standing, paving slabs bedded down on sand/cement, or similar. 2. The module can be installed either against the building or 'free standing' some distance away from the building. 3. The module must be positioned such that the required clearances from the low level flue outlet, as shown in Figure 9-4, are achieved. 4. Adequate c
Grant Vortex Pro, 5 User Instructions 7. Check to see if the safety thermostat has operated (see Section Overheat Thermostat). If the burner still fails to light after carrying out these checks then a fault exists or the fuel supply is low. If you have sufficient fuel, switch off the electricity supply to the boiler and contact your Service engineer. Overheat Thermostat Your boiler is fitted with a safety overheat thermostat which will automatically switch off the boiler in the case of a control malfunction causing overheating. If your boiler goes off and you try to light it but nothing happens and the &a
Grant Vortex Pro, 15 Boiler Installation Information For long term protection against corrosion and scale, after flushing, it is recommended that an inhibitor such as Betzdearborn's Sentinel X100 or Fernox MB-1 is dosed in accordance with the guidelines given in BS 7593:1992. Failure to implement these guidelines will invalidate the warranty. We recommend that both antifreeze and corrosion inhibitor be used in the primary water system. 4.8 Heating System Design Considerations To achieve the maximum efficiency possible from the Grant VORTEX Pro boiler, the heating system should be designed to the f
Grant Vortex Pro, 12 Oil Storage & Supply System Figure 3-6: Riello RDB burner components Main Burner Components It may be necessary to remove the burner from the boiler to access connections in the fuel pump. Remove the single nut at the top of the burner (using a 13 mm spanner) and withdraw the burner from the boiler. Remove the factory fitted air inlet spigot adaptor (item) 6 in Figure 3-6 from the air intake on the top right hand side of the burner and fit the grey plastic air inlet grille in its place. 7 8 1 23 5 4 6 Burner Connection If a two pipe system is to be used refer to Section 3.2. Remove and discard the bl
Grant Vortex Pro, 21 Sealed Systems 7.4 26/36, 36/46 Sealed System Kit See Figure 7-6 7. Screw in the locking screw on the base of the bracket to secure the vessel in place. 8. Fit the ¾” BSP connection of the flexible expansion vessel hose to the vessel using the black rubber washer supplied and tighten the nut. 9. Remove the right hand boiler casing panel (viewed from the burner end). This panel is fixed in place by: • Two screws in the right end of the upper rear panel. • Four screws along the lower outer edge of the side panel. •
Grant Vortex Pro, 6 User Instructions Frost Protection Your Installer may have fitted a frost thermostat. If not, and you are likely to be away for a short time, leave the boiler on with the boiler thermostat set at a low setting. For longer periods the boiler and system should be drained. Contact your Service engineer for draining and filling the system. The control panel of the External module includes a built-in frost thermostat factory set to 2°C. We recommend that both antifreeze and corrosion inhibitor be used in the primary water system. Cleaning and Servicing Lightly wipe over the case with a damp cloth and a littl
Grant Vortex Pro, 27 9 Flue System and Air Supply 9.1 Low Level Discharge Flue The Grant VORTEX Pro External module is supplied with a low level discharge flue (see Section 4). The minimum dimensions for locating the standard terminal from building features (windows, doors, etc.) are shown in Figure 9-1. The terminal must be positioned so as to avoid products of combustion accumulating in stagnant pockets around the buildings or entering into buildings. Care should be taken that the plume from the condensed flue gases does not cause a nuisance. Where it is not practical to use this flue, the External module may be fitted with an alternative flue system available from Grant UK. Under no c
Grant Vortex Pro, 46 Warranty 16 Warranty 16.1 The Vortex Oil Boiler Warranty Dear Customer You are now the proud owner of a Grant Vortex Pro condensing boiler from Grant Engineering (UK) Ltd. that has been designed to give years of reliable, trouble free operation. Grant Engineering (UK) Ltd. guarantees the manufacture of the boiler including all electrical and mechanical components for a period of twelve months from the date of purchase, provided the boiler is installed in full accordance the the installation instructions provided. This will be extended to a period of two years if the boiler is registered with Grant UK within thirty days of installation and it is serviced at twelv
Grant Vortex Pro, 4 This manual is intended to guide engineers in the installation and maintenance of Grant VORTEX Pro External modules. A User guide for the operation of this boiler is attached to the reverse of this manual. The following special text formats are used in this manual for the purposes listed below: Warning of possible human injury as a consequence of not following the instructions in the warning. Caution concerning likely damage to equipment or tools as a consequence of not following the instructions in the caution. Note text. Used for em
37 Fault Finding 12 Fault Finding 12.1 Boiler Fault Finding Always isolate the electricity supply to the boiler before working on the boiler. Fault Boiler will not start: Remedies 1 No fuel supply. 2 No electricity supply. 3 Burner not starting - fuel and electricity supplies present. 4 Burner lights but goes to lock-out. Ensure that an adequate supply of fuel is available and that
Grant Vortex Pro, 19 7.1 Sealed System Installation See Figure 7-1 All Grant VORTEX Pro boilers are suitable for use with sealed systems complying with the requirements of BS 5449. The maximum temperature of the central heating water is 75°C. The system must be provided with the following items:- • Diaphragm expansion vessel complying with BS 4814. • Pressure gauge. • Safety valve. • Approved method for filling the system. Ensure that the expansion vessel used is of sufficient size for the system volume. Refer to BS 7074:1:1989 or The Domestic Heating Design Gui
29 Flue System NOTE ! NOTE ! 9.3 Grant Hybrid System This vertical option allows the use of an existing chimney using part of the 'Green' system and the flexible liner and terminal of the Grant 'Orange' system. See Figure 9-3. This is only available for boilers up to 46 kW. If an existing chimney is to be used, it must be lined with a smooth bore
Grant Vortex Pro, 32 8. Check the operation of the boiler thermostat. Ensure that by turning it anticlockwise it switches the burner off. 9. With the burner alight, re-check the fuel pressure and re-adjust if necessary. Turn the boiler off, remove the pressure gauge and replace the plug in the pump. 10. Ensure that there are no oil leaks, replace the burner cover. 10.3 Running the Boiler 1. Relight the boiler and allow it to run for at least 20 minutes. 2. Check the smoke number, if satisfactory check the CO 2 . Set the CO 2 to the value given in Section 2.3 for the boiler concerned. Final combustion readings can only be measured outside through the low level flue terminal
Grant Vortex Pro, 2 This manual is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in the interests of continued product improvement. All goods sold are subject to our official Conditions of Sale, a copy of which may be obtained on application. © Grant Engineering (UK) Limited 2012. No part of this manual may be reproduced by any means without prior written consent. GRANT ENGINEERING (UK) LIMITED Hopton House, Hopton Industrial Estate, Devizes, Wiltshire SN10 2EU Tel: 01380 736920 Fax: 01380 736991 Email:
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