Coogra TWIN80C Installation Manual
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Coogra TWIN80C, installation manual TWIN 80 EN 24 3.7. MENU STRUCTURE • Enter menu structure by pressing the Set/Reset button for 5 - 10 seconds. • Change the parameter(left segment) by pressing the Set/Reset button once, shortly. • Change the range value (two right segments) by pressing the “+” button or the “–“ button. • To enter the view mode directly, press the “+” button for 5 – 10 seconds. The first upcoming reading is the system water pressure (8). User / Installer settings (TWIN 80
Coogra TWIN80C, installation manual TWIN 80 EN 20 2.8 Options with installer responsibility 2.8.1. 2.8.2. 230 Volt room thermostat (installer responsibility) All Coopra printed circuit boards have a terminal for connection of a line voltage 230 Volt room thermostat. • At present Coopra does not supply any connection cable for this option. Pinning TERMINAL X1 pin X1 1 PE = Earth 2 3 N 4 230VAC room thermostat 5 L 2.8.3. Remote alarm (installer responsibility) All Coopra
Coogra TWIN80C, installation manual TWIN 80 EN 25 3.7.1. Outdoor temperature sensor Outdoor sensor An outdoor temperature sensor (heating) must be an NTC with a resistance of 12 kOhm at 25°C (connected to terminals (3) and (4) of the green connector block) Para- meter Description Range Factory settings C Maximum flow temperature 25°C – 90°C 82°C O/b (3) Base temperature (minimum flow temperarure) 10°C – 70°C 40°C (4) O/S (3) Slope (flow temperature versus outdoor temperature) 01 – 100 (AO=100) 20 (4) O/d (3) Day reference temperature (set point flow temperature at outdoor temperature of 20°C) 0°C – 70°C 40°C
Coogra TWIN80C, installation manual TWIN 80 EN 2 CONTENTS CHAPTER 1. GENERAL 1.1. Technical data……………………………………………………………………………………………………………… 04 1.2. Dimensional sketch…………………………………………………………………………………….………………….. 05 1.3. Boiler layout…………………………………………………………………………………………….…………………… 06 1.4. Diagrams 1.4.1. Functional flow diagram…………………………………………………�
Coogra TWIN80C, installation manual TWIN 80 EN 27 CHAPTER 4. FAULT FINDING 4.1 Boiler states Burner is on - when the room thermostat is closed (heat demand) - and when the actual flow temperature is 5°C below the set point (desired central heating flow temperature) - and after 3 minutes anti-cycling time, if applicable, after a reciprocal stop. Burner is off - when the room thermostat is open (end of heat demand) - when the actual flow temperature is 3°C above the set point (blocking) - or when the actual flow temperature is 3°C above the maximum permissible central heating temperatur
Coogra TWIN80C, EN Installation Manual TWIN80C Wall hung, fan flue, room sealed, high efficiency gas boiler CHAPTER 1. GENERAL CHAPTER 2. INSTALLATION CHAPTER 3. COMMISSIONING CHAPTER 4. FAULT FINDING CHAPTER 5. PERIODICAL MAINTENANCE CE-CERTIFICATE 2007 E000129016
installation manual TWIN 80 EN (E000129016 - installation manual TWIN 80 EN - 030106v07 31 4.2.2. Status indication during “blocking action” What is a blocking action? The regulation blocks the burner till conditions are within certain requirements. During blocking operation, the display status shows a continuous indication. Each blocking action will
Coogra TWIN80C, installation manual TWIN 80 EN 26 3.8. CASCADE 3.8.1. Power mode (default) • Menu parameter “o” = 01 (default) • Both units run simultaneously. When the room thermostat or space unit indicates that heat is required for central or under floor heating, both units will heat simultaneously. The Master print calculates the system flow temperature and divides the necessary power over both units equally. The speeds of both fans are automatically adapted to the heat requi
Coogra TWIN80C, installation manual TWIN 80 EN (E000129016 - installation manual TWIN 80 EN - 030106v07 36 CHAPTER 5. PERIODICAL MAINTENANCE High voltage! The wiring of the pump, the three-way valve, fan and wiring of the gas control can be under a voltage of 230 VAC. After the first year, have a certified installer or maintenance man inspect the appliance. He can ascertain the maintenance deadline on the basis of the inspection and circumstances. 5.1. Checking the CO 2 percentage The nominal value for natural gas at full load is 8.8% CO2. The unit does not need to be cleaned if the measured CO 2 percentage at full load is withi
Coogra TWIN80C, installation manual TWIN 80 EN 23 3.6. Conversion to LPG High voltage! The wiring of the pump, the three-way valve, fan and wiring of the gas control can be under a voltage of 230 VAC. First: Always screw the venturi adjusting screw fully clockwise until it blocks. Fit a flue gas analyser (CO 2 meter) in the measurement opening of the flue tube canal concerned. Setting Full load on Propane as follows: Unscrew the venturi adjusting screw 1/2 turns anti-clockwise. (A guide for the dimension from the top of the screw to the top of the support is given in the table).
Coogra TWIN80C, installation manual TWIN 80 EN 19 2.7. Green connector block The external regulations are to be connected to the green connector block. All connections are volt-free contacts. Therefore, do not connect any voltage to this block! 1. Strip about 5 mm off the insulation of the wires of the connection concerned. 2. Stick the stripped ends of the wires into connections of the connection block involved. 3. Make sure that the wires do not make a short circuit. 4. Firmly tighten the screws in the
Coogra TWIN80C, installation manual TWIN 80 EN 14 2.2. GAS Make sure that the gas pipe work does not contain dirt, particularly with new pipes. Failure to install gas-appliances correctly could lead to accidents and prosecution. It is in your own interest, and that of safety, to ensure that the law is complied with. G¾” (male thread) • The appliance has to be connected in accordance with the current regulations. • Supply pipe works to be sized in accordance with relevant regulat
Coogra TWIN80C, installation manual TWIN 80 EN 28 Pump monitoring: When the temperature difference between flow and return is greater than 30°C, the pump switches to a high speed. When the temperature difference drops below 10°C again, the pump switches back to a low speed. If the pump is on for a HWS demand (combi-boiler or external cylinder), the pump is continuously at high speed. System water pressure monitoring: If the system water pressure changes by more than ± 0.27 bar (and ± 0.3 bar with changing
Coogra TWIN80C, installation manual TWIN 80 EN (E000129016 - installation manual TWIN 80 EN - 030106v07 35 4.2.4. Chimney sweeper function (temporarily display for service purposes) Chimney function has priority over the heating functions Status code description action repair C FLASHING chimney sweeper function - flashing left segment = high load - flashing left segment = low load The two flashing right segments show the ionisation current in microamperes - chimney sweeper function removes after 10 minutes automatically - chimney sweeper function removes manually by pressing set/reset button
installation manual TWIN 80 EN 7 pos description Beschreibung omschrijving No. 01 Assembly frame Montagekasten Achterwand 1x 02 Cover Mantel Voorkap 1x 03 Flow collector Vorlauf-Versammelrohr manifold aanvoer 1x 04 Return collector Rücklauf-Versammelrohr manifold retour 1x 05 Gas collector Gas-Versammelrohr Gas-manifold 1x 06 Unit ty
Coogra TWIN80C, installation manual TWIN 80 EN (E000129016 - installation manual TWIN 80 EN - 030106v07 32 P/C continuous Heating 1). low water-pressure (< 0.2 bar) 2). high water pressure (> 3.0 bar) P/d continuous DHW combi-boiler 1). low water-pressure (< 0.2 bar) 2). high water pressure (> 3.0 bar) P/b continuous HWS external cylinder 1). low water-pressure (< 0.2 bar) 2). high water pressure (> 3.0 bar) Ad 1). with water pressure below 0.2 bar, the regulation blocks with alternately a continuous P and the normal status.
Coogra TWIN80C, installation manual TWIN 80 EN 11 1.8. Permitted flue discharge and air supply resistance The total resistance of the flue tube and air supply together may not be greater than 125 Pa. Indication for the resistance values given in table below apply to - Flue exhaust flow rate of max 122 m 3 /hour (at 70 ‘C) - Supply air flow rate of max 96 m 3 /hour (at 20 ‘C) 1.8.1. “Concentric flue and air” system Concentric system Ø 110/150 mm Ø 100/150 mm Type 80 Tube per metre 7.5 Pa 9.4 Pa Bend 90°, R = 1.5 D 7.5 Pa 9.4 Pa Bend 90°, R = 0.5 D 12.0 Pa
Coogra TWIN80C, installation manual TWIN 80 EN 40 2007 Coopra Advanced Heating Technologies b.v. All rights reserved. Nothing from this document may be duplicated and/or made public by means of printing, photocopy, microfilm or in any other way without prior written permission from the manufacturer. This also applies to the appropriate drawings and/or diagrams. The information supplied in this document is based on general data with regard to constructions, material characteristics and working methods known at the time of going to print. Therefore, we reserve the
Coogra TWIN80C, installation manual TWIN 80 EN 29 4.2. Status indications The left segment (A) indicates: • status code or • parameter value in menu mode The two right segments (B) indicate: • temperature or system water pressure or • parameter value (in menu mode) A dot on the status display indicates: The flame on burner is present. 4.2.1. Status indication during “normal operation mode” During normal operation, the status display shows a continuous indication Status code description action repair -- initialisation after restoration of suppl
Coogra TWIN80C, installation manual TWIN 80 EN 15 2.3.3. Expansion vessel In the central heating return pipe, as near as to the boiler, an expansion vessel must be fitted. The size of the expansion vessel must be determined on the basis of the central heating water temperature and the total water content the installation contains. Example of Emmeti “Expansion vessel” The pre-pressure depends on the installation height above the mounted expansion vessel. 5 meter - 0,5 bar 10 meter - 1,0 bar 15 meter - 1,5 bar 2.3.4. Dirt filter If it may be expected that the central heating water will be severely contaminated by under floor heating,
Coogra TWIN80C, installation manual TWIN 80 EN 17 2.5. ELECTRICAL 2.5.1. Supply connection If a stationary appliance is not provided with a supply cord and a plug or with other means for disconnection from the supply having a contact separation of at least 3 mm in all poles, the instructions shall state that such means for disconnection must be incorporated in the fixed wiring. If a stationary appliance is provided with a supply cord and a plug in the instructions shall state that the appliance must be positioned so that the plug is accessible There must be an electrical outlet with Earth connection available at a maximum distance of 1 m from the unit. The elec
installation manual TWIN 80 EN 5 1.2. Dimensional sketch Dimensions in mm Free space: There must be sufficient space at the top and bottom to be able to suspend the unit and to be able to connect all feed and drain pipes. Normally, roughly 300 mm is required. It is recommended to leave a free space of 150 mm on the left (for servicing reasons) and 50 mm on t
Coogra TWIN80C, installation manual TWIN 80 EN 8 1.4. Diagrams 1.4.1. Functional flow diagram Ventilator 325Vdc Pump 230 Vac V+ V- Hall RS232S PE N L 230 Vac BURNER Gasvalve 230 Vrac Supply Return Flue Outside DHW Roomtherm. Roomtherm. Safety Waterpressure sensor BMS OpenTherm RS-485 Waterpressure switch _t _t _t _t _t BIC-992 X17-6 X17-2 X16-7 X16-6 X18-1 X9-2 X1-4 X4-5 X6-4 X4-4 X8-1 X8-3
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