Cooline DWL SERIES Installation, Operation & Mainenance Manual
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Cooline DWL SERIES, Contents Page General information .................................................................................................................................. 2 Warranty terms......................................................................................................................................... 2 Inspection procedure ................................................................................................................................ 2 Model decoding ..............................................................................................................
Cooline DWL SERIES, GENERAL INFORMATION Thank you for your purchase of this equipment from the COOLINE Air Conditioners. We trust that this unit will provide you with the proper Cooling/Heating requirements for years to come. However, we would suggest that you read carefully this manual before you proceed with the installation and operation of this equipment and follow the instructions for a safe, trouble free operation. This unit has been tested to the extremes in terms of working conditions and successfully passed all the requirements of quality, safety and performance. WARRANTY TERMS All of the DW
Cooline DWL SERIES, OPTIONS ELECTRIC HEATERS The heater element is of the resistance open coil type. Thermal overheat cut-outs and fusible links are provided to shut- off power to heaters in case of airflow failure. The heaters are available as an option and can be installed at the blower outlet. VALVE PACKAGES A variety of valve packages, as a set are available as an option (3C & 3D for two pipe system and 4C & 4D for four pipe systems). These valves are supplied loose for field installations. THERMOSTAT An attr
Cooline DWL SERIES, INSTALLATION PROCEDURES A. Location of Indoor units The Indoor FCU should be ideally located in a plenum or false ceiling clearance/cavity near the conditioned area where the access to the chilled water piping connection is easy. Position the FCU in a way to avoid obstruction to return airflow, supply air, electrical cable connections, condensate drain pipe and chilled water piping. The required clearances are shown in figure-1. (All dimensions are in cm). B. Site Preparation The site for the FCU
Cooline DWL SERIES, D. Piping connection MODEL NUMBER SWEAT CONNECTION WATER INLET WATER OUTLET 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" DWL 02 DWL 03 DWL 04 DWL 06 DWL 08 DWL 10 DWL 12 DWL 14 DWL 16 DWL 18 DWL 20 FIGURE - 4 E. Condensate Drain connection - Use PVC Class 3 material for the condensate drain piping (3/4 " ) as per figure-4. - Provide a " P " trap immediately at the condensate drain connection. - Run your piping avoiding bends and elbows. - Pitch the piping away from the unit with 2/100
Cooline DWL SERIES, DIMENSIONS 6 MODELS: DWL02 - DWL20 MODEL ABCDEFGH I DWL02 805 (31.7) 520 (20.5) 246 (9.7) 863 (34) 444 (17.5) 696 (27.4) 183 (7.2) 736 (29) 208 (8.2) DWL03 805 (31.7) 520 (20.5) 246 (9.7) 863 (34) 444 (17.5) 696 (27.4) 183 (7.2) 736 (29) 208 (8.2) DWL04 805 (31.7) 520 (20.5) 246 (9.7) 863 (34) 444 (17.5) 696 (27.4) 183 (7.2) 736 (29) 208 (8.2) DWL06 904 (35.6) 610 (24) 244 (9.6) 960 (37.8) 521 (20.5) 769 (30.3) 183 (7.2) 841 (33.1) 206 (8.1) DWL08 904 (35.6) 610 (24) 244 (9.6) 960 (37.8) 521 (20.5) 769 (30.3) 183 (7.2) 841 (33.1) 206 (8.1) DWL10 1011 (39.8) 762 (30) 318 (12.5) 1067 (42) 640 (25.2) 858 (33.8) 241 (9.5) 945 (3
Cooline DWL SERIES, DIMENSIONAL DATA - COIL CONNECTIONS 7 MODELS: DWL02, 03 & 04 (VERTICAL COIL) MODELS: DWL06 - DWL20 (INCLINED COIL) CHILLED WATER COIL MODEL DWL02 225 (8.9) 237 (9.3) 32 (1.3) 176 (6.9) 3 264 (10.4) 275 (10.8) 1 DWL03 225 (8.9) 237 (9.3) 32 (1.3) 176 (6.9) 3 264 (10.4) 275 (10.8) 1 DWL04 225 (8.9) 237 (9.3) 32 (1.3) 176 (6.9) 3 264 (10.4) 275 (10.8) 1 DWL06 313 (12.3) 324 (12.8) 32 (1.3) 178 (7) 3 351 (13.8) 362 (14.3) 1 DWL08 313 (12.3) 324 (12.8) 32 (1.3) 178 (7) 3 351 (13.8) 362 (14.3) 1 DWL10 313 (12.3) 324 (12.8) 83 (3.3) 227 (8.9) 3 351 (13.
Cooline DWL SERIES, TYPICAL SCHEMATIC WIRING DIAGRAM 8 HEAT/COOL MODELS - ELECTRIC HEATER LEGEND ATB AUXILIARY TERMINAL BLOCK CAP CAPACITOR CR CONTROL RELAY EV ELECTRIC VALVE (COOLING) FM FAN MOTOR GND LUG GROUND HC HEATER CONTACTOR HTR HEATER HVTB HIGH VOLTAGE TERMINAL BLOCK L/L1 LINE OR LINE 1 L2/N LINE 2 OR NEUTRAL OHT OVER HEAT THERMOSTAT _ _ _ FIELD WIRING FACTORY WIRING NOTES 1. POWER SUPPLY, 220/240V-1PH-50Hz. 2. MOTORS THERMALLY PROTECTED. 3. HVTB IS NOT REQUIRED FOR HEATER MODELS. 4. USE HEATER AS PER OPTION REQUIRED. IF EV & HEATERS ARE FACTORY IN- STALLED, PLEASE READ DASHED LINE AS CONTINUOUS LINE. 5. USE COPPER CONDUCTORS ONLY.
Cooline DWL SERIES, TYPICAL SCHEMATIC WIRING DIAGRAM 9 HEAT/COOL MODELS - HOT WATER LEGEND ATB AUXILIARY TERMINAL BLOCK CAP CAPACITOR CR CONTROL RELAY EV ELECTRIC VALVE (COOLING) EV1 ELECTRIC VALVE (HEATING) FM FAN MOTOR GND LUG GROUND HVTB HIGH VOLTAGE TERMINAL BLOCK L/L1 LINE OR LINE 1 L2/N LINE 2 OR NEUTRAL _ _ _ FIELD WIRING FACTORY WIRING NOTES 1. POWER SUPPLY, 220/240V-1PH-50Hz. 2. MOTORS THERMALLY PROTECTED. 3. USE COPPER CONDUCTORS ONLY. 4. IF EV & EV1 ARE FACTORY INSTALLED, PLEASE READ DASHED LINE AS CONTINUOUS LINE.
Cooline DWL SERIES, VALVE PACKAGES 1 2 3 1 2 3 Two compression stop valves One balancing valve One 3-way motor valve VALVE PACKAGE 3-C (for 2-pipe) Four compression stop valves Two balancing valves Two 3-way motor valves VALVE PACKAGE 4-C (for 4-pipe) 1 2 3 1 2 3 Two gate shut off valves One balancing valve One 3-way motor valve VALVE PACKAGE 3-D (for 2-pipe) Four gate shut off valves Two balancing valves Two 3-way motor valves VALVE PACKAGE 4-D (for 4-pipe) 1 2 3 1 2 1 CHILLER FCU 3 Two gate valves One balancing valve One 3
+ - THERMOSTAT OPERATION & SPECIFICATION DATA OFF mode switch position COOL mode switch position FAN mode switch position HEAT mode switch position Temperature set button (increasing) Temperature set button (decreasing) LOW fan speed switch position MEDIUM fan speed switch position HIGH fan speed switch position FUNCTIONSYMBOL OPERATING INSTRUCTIONS COOLING MODE - Position the switch S1 to C
Cooline DWL SERIES, PRODUCT DATA Part Number : 800-646-20 Switches : Fan speed high/med/low Heat/Fan/Cool/Off Outputs : Heat Cool Fan speed high/med/low Inputs : Remote sensor (optional) TECHNICAL DATA Operating voltage : 230V + 10%; AC 50/60 Hz Operating ambient : 0 0 C to 40 0 C Temperature range : 5 0 C to 30 0 C Selectivity of set value : 0.5K Display range (actual value) : 0... + 40 0 C Selectivity of actual value : 0.1K Hysteresis : ~0.5K Switching current at 250 VAC : 3 (2)A Maximum fan current : 6 (3)A Sensor system : NTC (in housing) Optional Remote Sensor 193720 Switches : Heat/Off/Cool/Fan 3
INSTALLATION The complete shipment should be inspected for damage. Any damage, visible or concealed, should be reported immedi- ately to the delivery man or driver and noted on the shipping invoice. Place unit in position and make sure that unit is level. This is important to assure proper drainage and operation. Slots provided in the mounting brackets should be used fo
Cooline DWL SERIES, SERVICING INSTRUCTIONS Note: 1) Required indoor unit access clearances are shown as hatched area. 2) Free sevice access should be available from the bottom of the unit for removing & servicing the blower/motor deck. 3) Servicing instructions: a) Remove the bottom panel. b) Support the blower deck while unscrewing the 4 blower deck holding bolts and bring down the blower deck. 5 0 C M 50 C M Bottom panel Blower deck holding bolt Blower deck A c c e s s f o r b l o w e rs & m o t o r 30 C M 95 C M 14
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