Taylor-Dunn RE-380-36 Manual 

Text of Taylor-Dunn RE-380-36 User Guide:

• Taylor-Dunn RE-380-36, TABLE OF CONTENTS General Maintenance Maintenance Guidelines ...............................2 Troubleshooting Guide .................................3 Lubrication Chart ..........................................4

• Taylor-Dunn RE-380-36, Maintenance, Service, and Repair Suspension Page 2 REPLACE THE REAR SPRINGS 1. Make sure the key-switch is in the “OFF” position, then remove the key. 2. Place the forward-reverse switch in the center “OFF” position. 3. Set the park brake. 4. Place blocks under the front wheels to prevent vehicle movement. 5. Disconnect the main positive and negative cables at the batteries. Always use a lifting strap, hoist, and jack stands, of adequate capacity to lift and support the vehicle. Failure to use lifting an

• Taylor-Dunn RE-380-36, Maintenance, Service, and Repair Tires and Wheels Page 3 8. Inspect for uneven tire wear on the front tires. Uneven tire wear could be a result of an improperly inflated tire or a misaligned or damaged front end. NOTE: Refer to Tire Inflation section or Steering Component Service section for information on proper tire inflation or front end wheel alignment. 9. Inspect the inner and outer side walls for cracks. If any cracks are seen, then the tire should be replaced. Refer to Replace the Tire section for information regarding replacing the tire. 10. Inspect the

• Taylor-Dunn RE-380-36, Maintenance, Service, and Repair Transmission Page 2 CHECK OIL LEVEL The oil flows freely between the main gear case (3rd member) and the primary reduction gear case. It is only necessary to check the oil level of the 3rd member. Park the vehicle on a level surface. 6. Place an oil drain pan underneath the 3rd member. 7. Remove the fill/level plug. 8. The oil level should be very close to the bottom of the level plug opening. a. If the oil level is below the bottom of the opening, add oil as required until level with the bottom of the opening. Refer to the Lube Chart section for information regarding type of oil. b. If oil comes out o

• Taylor-Dunn RE-380-36, SAFETY RULES AND OPERATING INSTRUCTIONS Safety Rules Page 17 T A Y L O R - D U N N T h e B e s t W a y T o G o A b o u t Y o u r B u s i n e s s R MAINTENANCE GUIDELINES FOR SEVERE DUTY APPLICATIONS 1. This maintenance checklist is based on the average application. If the vehicle is operated under “severe conditions”, service procedures should be conducted more frequently than specified. The frequency of service under severe conditions is determined by the use of the vehicle. The owner/ operator must evaluate the operating environment to d

• Taylor-Dunn RE-380-36, Maintenance, Service, and Repair Tires and Wheels Page 2 TIRE INFLATION 1. Make sure the key-switch is in the “OFF” position, then remove the key. 2. Place the forward-reverse switch in the center “OFF” position. 3. Set the park brake. 4. Place blocks under the front wheels to prevent vehicle movement. 5. Disconnect the main positive and negative cables at the batteries. 1. Make sure the key-switch is in the “OFF” position, then remove the key. 2. Place the forward-reverse switch in the center “OFF” position. 3. Set the park brake. 4. Place blocks under the front wheels to prevent vehicle movement. 5. Disconnect the main positive an

• Maintenance, Service, and Repair Front Axle Page 3 ADJUST FRONT WHEEL BEARINGS 6. Raise the front of the vehicle and support with jack stands. 7. Remove the hub dust cap and cotter pin. 8. While rotating the hub, tighten the spindle nut to 30 ft-lbs. This seats the bearings. 9. Back off the spindle nut one flat until the hub turns, but is not loose. 10. Spin the wheel and listen for any

• Taylor-Dunn RE-380-36, Maintenance, Service, and Repair Batteries Page 7 Battery electrolyte will stain and corrode most surfaces. Immediately and thoroughly clean any surface outside of the battery that the battery electrolyte comes in contact with. Failure to clean may result in property damage. 1. Make sure the key-switch is in the “OFF” position, then remove the key. 2. Place the forward-reverse switch in the center “OFF” position. 3. Set the park brake. 4. Place blocks under the front wheels to prevent vehicle movement. 5. Dis

• Electrical Troubleshooting Charger Troubleshooting Page 9 5. Reconnect the lead to the diode. 6. Connect the charger to the AC source. Insert the DC charger plug into the DC receptacle and perform the following tests: • Test the voltage from the fuse assembly (-) to the diode block (+). This voltage should be equal to the battery voltage. If the voltage is less

• Taylor-Dunn RE-380-36, TABLE OF CONTENTS Tire Inflation ..................................................2 Tire Inspection ..............................................2 Replace the Front Tire/Wheel .......................3 Replace the Rear Tire/Wheel ........................3 Repair the Tire (pneumatic) .........................4 Replace the Tire (pneumatic) ......................5 Tires and Wheels

• Taylor-Dunn RE-380-36, Taylor-Dunn Contact information Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com. If you do not have access to the internet, you can call the factory direct at: 01 (714) 956-4040 Feedback regarding this or any Taylor-Dunn vehicle manual can be sent to: Taylor-Dunn Manufacturing Attn: Tech Writer 2114 West Ball Road Anaheim, CA 92804

• Maintenance, Service, and Repair Front Axle Page 7 REPLACE FRONT WHEEL BEARINGS 6. Raise the front of the vehicle and support with jack stands. 7. Remove the tire/wheel assembly from the hub. Refer to Replace the Steering Knuckle for information regarding removing the steering knuckle. 8. Remove the hub dust cap, cotter pin, and spindle nut. 9. Remove the hub from the steer

• Taylor-Dunn RE-380-36, Illustrated Parts Parts Page 65 FRONT BUMPER AND SPLASH PAN ITEM# PART # DESCRIPTION QTY 1 01-380-18 Bumper 1 2 88-109-81 3/8-NC Hex nut 4 3 88-108-61 3/8 SAE Flat washer 4 4 88-100-11 3/8-NC x 1 Hex bolt 4 5 88-080-09 5/16 x 3/4 Hex bolt 4 6 04-380-23 Splash pan 1 7 88-089-81 5/16-NC Lock nut 4 8 9

• Taylor-Dunn RE-380-36, Illustrated Parts Parts Page 35 Miscellaneous Electrical Item# Part# Description QTY 79-575-25 Charger cord, AC 14’ with terminals 79-575-30 Charger cord, AC 8’ with terminals 79-530-00 Strain releif, AC cord (SR 7W-2) 75-107-10 Harness, portable charger JF3-86181-00-00 Receptacle, portable charger 75-120-40 Harness, portable chager with SB plug 75-152-30 Harness, electric deadman brake 75-152-90 Harness, Smart View display 75-152-55 Harness, main control 75-152-48 Harness, control panel 75-152-07 Harness, power 75-152-04 Harness, dash 75-115-18 Harness, strobe

• Taylor-Dunn RE-380-36, TABLE OF CONTENTS Cleaning ........................................................2 Testing ...........................................................3 Watering ........................................................5 Charging ........................................................6 Replacing (6-volt batteries only) ..................7 Battery Removal (48 volt system) ........................... 9 Moist Charge Batteries ............................................ 10 Storage and Returning to Service ................11 Storage..................................................................... 11 Returning to

• Taylor-Dunn RE-380-36, Illustrated Parts Parts Page 31 Instrument Panel (ending s/n 179484) Item# Part# Description QTY 1 71-100-00 Accessory Switch 2 2 71-039-11 Rocker Switch 1 3 71-039-11 Rocker Switch 1 4 74-010-00 Smart view display 1 5 71-039-02 Foward/Reverse Switch 1 6 71-501-00 Horn switch 1 7 71-120-10 Key Switch (keyed alike) 1 71-121-20 Key Switch (keyed unalike) 71-119-99 Spacer 1 - 71-120-90 Keys Instrument Panel (starting s/n 179485) Item# Part# Description QTY 1 771-039-11 Rocker Switch 1 2 71-039-11 Rocker Switch 1 3 71-039-11 Rocker Switch 1 4 71-039-02 Fow

• Taylor-Dunn RE-380-36, TABLE OF CONTENTS Front Axle ................................................... 2 Steering Linkage ......................................... 4 Steering Gear ............................................. 6 Front Suspension ........................................ 8 Transmission (primary reduction) ................ 10 Transmission (secondary reduction) ............ 12 Rear Axle .................................................... 12 Brake Body ................................................. 14 Rear Brakes ................................................ 14 Front Brakes (optional) ............................... 14 Rear Suspension......................................... 16 Motor ..

• Taylor-Dunn RE-380-36, Maintenance, Service, and Repair Transmission Page 3 CHANGE OIL 6. Raise the rear of the vehicle and support with jack stands. 7. Place a four quart drain pan under the drive assembly. 8. Remove the drain plugs from the differential case and gear case. 9. Once the oil has drained, replace the drain plugs and lower the vehicle to the ground. 10. Remove the fill/level plug and fill the differential up to the bottom of the level plug opening. Refer to the Lube Chart section for information regarding type of oil. 11. Replace the fill plug. 12. Reconnect the main positive and negative cables at the batteries. 13

• Taylor-Dunn RE-380-36, Illustrated Parts Parts Page 19 203-21-4001 or XP1820A 70-072-41 * * * 85-403-00 70-173-00 70-170-10 * * * * - - - XP-1786 or DD3-4004 70-052-40 * * * 70-412-20 70-170-00 70-109-00 70-417-00 80-212-00 70-421-20 70-421-00 95-930-00 88-067-17 88-067-22 DV1-4003 70-057-40 70-421-10 70-400-10 70-209-40 85-403-00 70-173-00 70-170-30 70-417-00 80-212-00 70-421-30 70-421-40 95-930-00 88-067-17 88-067-22 XP1789 or DY24001 70-054-41 70-421-10 70-400-00 * 70-412-20 70-170-00 70-109-00 70-417-00 80-212-00 70-421-20 70-421-00 95-930-00

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Taylor-Dunn RE-380-36 Service and replacement parts manual 28-01-2023 150

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