Tempstar DLC4 Installation Instructions Manual

Text of Tempstar DLC4 User Guide:

• Tempstar DLC4, 421 01 9220 00 10/01/12 INSTALLATION INSTRUCTIONS R−410A Ductless Split System Air Conditioner and Heat Pump MODELS: DLC4(A/H)−Outdoor, DLF4(A/H)−Indoor SIZES: 9K, 12K, 18K, 24K, 30K, and 36K NOTE: Read the entire instruction manual before starting the installation. TABLE OF CONTENTS PAGE PARTS LIST 1....................................... SAFETY CONSIDERATIONS 1........................ GENERAL 2......................................... SYSTEM REQUIREMENTS 2.......................... ELECTRICAL TABLES 2.............................. DIMENSIO

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 2 421 02 9220 00 GENERAL These instructions cover the installation, start−up and servicing of DLC4(A/H) outdoor and DLF4(A/H) indoor units ductless systems. SYSTEM REQUIREMENTS Allow sufficient space for airflow and servicing unit. See Figure. 1 for minimum required distances between unit and walls or ceilings. Piping IMPORTANT: Both refrigerant lines must be insulated separately. S Minimum refrigerant l

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 3 MODEL NOMENCLATURE MODEL SERIES D L C 4 A V 0 9 J 1 A Position Number 1 2 3 4 5 6 7 8 9 10 11 DLC = Outdoor DLF = Indoor Outdoor/Indoor 4AV = AC Outdoor 4AC = AC Indoor 4HV = HP Outdoor 4HH = HP Indoor Type 09 = 9k BTU 12 = 12k BTU 18 = 18k BTU 24 = 24k BTU 30 = 30k BTU 36 = 36k BTU Size J = 115−1−60 K = 208/230−1−60 Voltage 1A Factory Designation DIMENSIONS − INDOOR WD H A12377 Unit Size W In. (mm) H In. (mm) D In. (mm) Net Operating Weight Lbs. (Kg) 9k 33.3 (846) 10.7 (272) 7.1 (180)

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 4 421 01 9220 00 DIMENSIONS − OUTDOOR UNIT SIZE − 09 21.3 (541) (Net Operating Weight: 96 lbs.- 44 kg.) A12380 in. (mm) 10 (254.0) 30 (762.0)) 23.2 (589.3) 11.3 (287.0) 33.4 (848.4) 12.6 (320.0) 21.3 (541.0) UNIT SIZE − 12 (Net Operating Weight: 107 lbs.- 49 kg.) A12381

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 5 13.4 (340.4) 35 (889.0) 37.6 (955.0) 22 (558.8) 14.5 (368.3) 27.6 (701.0) 15.6 (396.2) in. (mm) UNIT SIZE − 18 (Net Operating Weight: 99 lbs.- 45 kg.) A12382 14.6 (368.3) 16.8 (426.7) 38.6 (980.4) 36 (914.4) 24 (609.6) 15.7 (398.8) 31.1 (789.9) in. (mm) UNIT SIZE − 24 (Net Operating Weight: 121 lbs.- 55 kg.) A12383

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 6 421 01 9220 00 14.6 (370.8) 36 (914.4) 24 (609.6) 15.7 (398.8) 31.1 (789.9) 38.6 (980.4) 16.7 (424.2) in. (mm) UNIT SIZE − 30 (Net Operating Weight: 154 lbs − 70 kg.) 36 (Net Operating Weight: 161 lbs − 73 kg.) A12379

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 7 CLEARANCES Distance to Ceiling 6” (152 mm) Distance to Wall 6” (152 mm) Distance to Floor 66” (1676 mm) Distance to Wall 6” (152 mm) Clearance in front of unit 118” (2997 mm) Distance to Back Wall 12” (305 mm) Air Discharge Side 79” (2007 mm) Above Unit 20” (508 mm) Air Inlet Side 12” (305 mm) Distance to Wall 20” (508 mm) Valve Cover Indoor Unit Outdoor Unit The clearance dimensions are necessary for a correct installatio

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 8 421 01 9220 00 INSTALLATION GUIDE Ideal installation locations include: Indoor Unit S A location where there are no obstacles near inlet and outlet area. S A location which can bear the weight of indoor unit. S Do not install indoor units near a direct source of heat such as direct sunlight or a heating appliance. S A location which provides appropriate clearances as outlined in Figure 1.Be sure to leave enough Distance to allow access for routine maintenance. The installation site should be 66 in. (1676mm) or more above the floor. S Select a place away from pote

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 9 DRILL HOLE IN WALL FOR INTERCONNECTING PIPING, DRAIN, AND WIRING Refrigerant Line Routing The refrigerant lines may be routed in any of the four directions shown in Figure 4. For maximum serviceability, it is recommended to have refrigerant line flare connections and the drain connection on the outside of the wall that the fan coil is mounted on. As Viewed From Front 3 Left Exit 4 Left Rear Exit 1 Right Exit 2 Right Rear Exit (a) (b) A08281 Figure 4

• INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 10 421 01 9220 00 8. Reinstall field wiring cover. Field Wiring Cover Conduit Panel A12411 Figure 8 - Install Outdoor Unit CAUTION ! EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation. S Be sure to c

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 11 UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation. Never use the system compressor as a vacuum pump. CAUTION ! Refrigerant tubes and indoor coil should be evacuated using the recommended deep vacuum method of 500 microns. The alternate triple evacuation method may be used if the procedure outlined below is followed. Always break a vacuum with dry nitrogen. SYSTEM VACUUM AND CHARGE Using Vacuum Pump 1. Completely tighten flare nuts A

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 12 421 01 9220 00 START−UP Test Operation Perform test operation after completing gas leak and electrical safety check. 1. Push the “ON/OFF” button on Remote Control to begin testing. NOTE: A protection feature prevents the air conditioner from being activated for approximately 3 minutes. 2. Push MODE button, select COOLING, HEATING, FAN mode to check if all functions work correctly. SYSTEM CHECKS 1. Conceal the tubing where possible. 2.

• INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 13 WIRING DIAGRAMS DLC4/DLF4 9K − 12K, 115−1−60 Connection Diagram Connecting Cable Outdoor to Indoor Use Copper Conductors Only With Minimum 300 Volt, 2/64” Thick Insulation N S L L N GND Power to Indoor Unit Control to Indoor

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 14 421 01 9220 00 TROUBLESHOOTING The unit has onboard diagnostics. Error codes will appear on the LED display on the front panel of the indoor unit in place of the temperature display. Error codes are also displayed on the outdoor unit microprocessor board with colored LED lights. The tables following explain the error codes for the specific models. UNITS 9K & 12K, 115 Volts Malfunction Display

• INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 15 UNIT 12K, 230 Volts Malfunction Indoor Unit Displaying Method State of lamps of outdoor unit PCB Reasons Double 8 Code Display Indicator Display (LED Flash 0.5s−ON/0.5s−OFF Error Code Running LED Cooling LED Heating LED Gree

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 16 421 01 9220 00 UNIT 18K & 24K, 230 Volts Malfunction Indoor Unit Display Outdoor unit display (LED’s have 3 modes) OFF, ON, Flash Operation Status Malfunction Error Code Display Indicator Display (LED Flash 0.5s−ON/0.5s−OFF Running LED Cooling LED Heating_ LED D40 /D5 D41 /D6 D42/ D16 D43/ D30 System High Pressure protection E1 3s off flash 1 times     Cooling, dehumidifying, compressor, outdoor fan motor stop, indoor fan motor runs. heating: all stop. 1. System high press, excess refrigerant. 2. Dirty outdoo

• INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 17 UNIT 18K & 24K, 230 Volts (Cont.) Malfunction Indoor Unit Display Outdoor unit display (LED’s have 3 modes) OFF, ON, Flash Operation Status Malfunction Error Code Display Indicator Display (LED Flash 0.5s−ON/0.5s−OFF Running LED Cool

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 18 421 01 9220 00 UNIT 18K & 24K, 230 Volts (Cont.) Malfunction Indoor Unit Display Outdoor unit display (LED’s have 3 modes) OFF, ON, Flash Operation Status Malfunction Error Code Display Indicator Display (LED Flash 0.5s−ON/0.5s−OFF Running LED Cooling LED Heating_ LED D40 /D5 D41 /D6 D42/ D16 D43/ D30 PFC protection HC 3s off flash 6 times     Cooling, dehumidifying; co

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 421 01 9220 00 19 UNIT 18K & 24K, 230 Volts (Cont.) Malfunction Indoor Unit Display Outdoor unit display (LED’s have 3 modes) OFF, ON, Flash Operation Status Malfunction Error Code Display Indicator Display (LED Flash 0.5s−ON/0.5s−OFF Running LED Cooling LED Heating_ LED D40 /D5 D41 /D6 D42/ D16 D43/ D30 Outdoor unit error U9     Cooling: compressor will stop, indoor fan runs, heating all stop Replace outdo

• Tempstar DLC4, INSTALLATION INSTRUCTIONS R−410A Ductless Split System: DLF4(A/H), DLC4(A/H) 20 421 01 9220 00 UNITS 30K & 36K, 230 Volts Malfunction Display on Indoor Unit State of the Lamps of Outdoor Unit PCB Reasons Error Code Yellow Red Green Compressor running (normal) Flash−1 times Normal Auto defrost (normal) H1 Flash−2 times Normal Anti−freezing protection E2 Flash−3 times Refrigerant leakage, indoor unit air flow blocked, filter dirty Stop for IPM module protection (over current) H5 Flash−4 times IPM module over current, outdoor unit air flow blocked S

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