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Breckwell Classic Cast P4000 Owner's Manual

Breckwell Classic Cast P4000 Manual Online:

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Breckwell Classic Cast P4000 User Manual
Breckwell Classic Cast P4000 User Guide
Breckwell Classic Cast P4000 Online Manual

Text of Breckwell Classic Cast P4000 User Guide:

  • PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Manufactured by Breckwell Hearth Products Eugene, Oregon Arlington, Texas www.breckwell.com • WARNING: If your appliance is not properly installed a house fire may result. For your safety, follow the installation dir

  • Breckwell Classic Cast P4000, Thank you for purchasing the Breckwell Pellet Burning Stove, you are now prepared to burn wood in the most efficient, convenient way possible. To achieve the safest, most efficient and most enjoyable performance from your stove, you must do three things: 1) Install it properly; 2) Operate it correctly; and 3) Maintain it regularly. The purpose of this manual is to help you do all three. PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property d

  • Breckwell Classic Cast P4000, Do not operate your stove if you smell smoke coming from it. Turn it off, monitor it, and call your dealer. Never try to repair or replace any part of the stove unless instructions are given in this manual. All other work should be done by a trained technician. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while in use. Do not throw this manual away. This manual has important operating and maintenance instru

  • Breckwell Classic Cast P4000, INTRODUCTION -------------------------------------------------------------------------------------------------- 2 SAFETY PRECAUTIONS --------------------------------------------------------------------------------------- 3 SPECIFICATIONS ------------------------------------------------------------------------------------------------- 5 INSTALLATION -------------------------------------------------------------------------------------------------- 5 Preparation -------------------------------------------

  • Breckwell Classic Cast P4000, SPECIFICATIONS Width: 25 ¼” Height: 29 ½” Depth: 24 ¼” Weight: 340 lbs. Flue size: 3” or 4” Hopper Capacity: Up to 40 lbs. (this can vary widely depending on pellet size, length, and diameter) EPA status: exempt Burn time: 1 lb. to 4 ½ lbs. per hour BTU range: 8,200 to 40,000 Approved installations: mobile home, alcove, conventional PREPARATION Factory packaging must be removed, and some minor assembly work is required prior to installation. Access to the rear of the stove is necessary. NOTE: Normally, your dealer will perfor

  • Breckwell Classic Cast P4000, COMBUSTION AIR SUPPLY For a mobile home installation the stove must be connected to an outside source of combustion air. A 2” inside diameter metallic pipe, either flexible or rigid, may be attached to the inlet at the stove’s rear (refer to figure 4). A rodent guard (minimum ¼” wire mesh)/wind hood must be used at the terminus (refer to figure 5). All connections must be secured and airtight by either using the appropriately sized hose clamp and/or UL-181-AP foil tape. For mobile home installations only: 2” inside diameter pipe may be used for the first 5 feet of combustion air supply run. From 5 to 10 feet use 2 ¾” inside diameter pipe. No combustion air

  • Equivalent Vent Length (EVL) The longer the run of pipe in your installation (both with inserts and freestandings), the more restriction there is in the system. Therefore, larger diameter pipe should be used. • Use 4” pipe if you have more than 15 feet of equivalent vent length. • Horizontal runs shall not exceed 10 feet of EVL. • It is recommended that vertical run

  • Breckwell Classic Cast P4000, B. VERTICALLY WITH NEW CHIMNEY SYSTEM (Refer to Figure 7) NOTE: See “VENTING” and follow L-Vent chimney manufacturer’s instructions. OPTION: To achieve a center vertical installation a 45º elbow and a clean-out tee can be used to offset the pipe from the exhaust outlet to the rear center of the stove. OPTION: Install L-Vent elbow in place of clean-out tee. Locate stove. Drop plumb bob to center of tee outlet, mark point on ceiling. Install ceiling support and L-Vent pipe per L-Ven

  • Breckwell Classic Cast P4000, D. VERTICALLY INTO EXISTING MASONRY FIREPLACE NOTE: See “VENTING” and follow L-Vent chimney manufacturer’s instructions. 1. Have the masonry chimney inspected by a qualified chimney sweep or installer to determine its structural condition. 2. You will need a pipe length equal to the chimney height from the hearth. If outside combustion air is to be used, you will need a pipe length equal to the chimney height plus 18 inches. 3. Install a blanking plate and the chimney pipe, and if used the outside air pipe, as shown in Figure 9. 4. Attach the L-Vent adapter, a section of

  • Breckwell Classic Cast P4000, ELECTRICAL INSTALLATION This stove is provided with a 6-foot grounded electrical cord extending from the rear of the stove. We recommend connecting to a good quality surge protector that is plugged into a standard three-prong, 120V, 60hz electrical outlet. Voltage variations can lead to serious performance problems. The Breckwell electrical system is designed for 120V AC with no more than 5% variation. Breckwell cannot accept responsibility for poor performance or damage due to inadequate voltage. If connected to an older, two-prong outlet, a separate ground wire should be run to a proper ground (refer this to a qualified technician). Alw

  • Breckwell Classic Cast P4000, PANEL CONTROLS (See Figure 12) The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the P4000. The control panel functions are as follows. a. ON/OFF SWITCH • When pushed the stove will automatically ignite. No other firestarter is necessary. The igniter will stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is reached. The fire should start in about 5 minutes. • The green light located above the On/Off button (in the On/Off box) will flash during the ignition start-up period. (See figure 12) •

  • Breckwell Classic Cast P4000, PROPER FUEL THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY! Factory-approved pellets are those ¼” or 5/16” in diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger flights, which prevents proper pellet feed. Burning wood in forms other than pellets is not permitted. It will violate the building codes for which the stove has been approved and will void all warranties. The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate. Any additiona

  • Breckwell Classic Cast P4000, RE-STARTING A WARM STOVE If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds. IF STOVE RUNS OUT OF PELLETS The fire goes out and the auger motor and blowers will run until the stove cools. This will take 30 to 45 minutes. After the stove components stop running the “Power” and the BAR GRAPH lights stay on for 10 minutes. After the 10 minutes the “3” light on the bar graph will flash and the “Power” light will go off. To restart, refill

  • OPTIONAL THERMOSTAT A thermostat may help you maintain a constant house temperature automatically. A millivolt thermostat is required. A fixed wall mount or Breckwell’s hand held model can be used. The control panel can be set up two ways to operate your stove in thermostat mode. NOTE: YOUR THERMOSTAT SHOULD BE INSTALLED BY AN AUTHORIZED DEALER OR SERVICE PERSON. THERMOS

  • Breckwell Classic Cast P4000, OPERATING SAFETY PRECAUTIONS PLEASE READ THIS! a. Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns. b. If you notice a smoldering fire (burnpot full but no visible flame) AND a heavy smoke buildup in firebox, immediately TURN OFF the stove, but DO NOT unplug it. Do not open the door, change the damper setting or tamper with any controls on the stove. Wait until firebox clears, and blowers shut down, do as instructed in “PRE-START-UP CHECK” and “BUILDING A FIRE”, then attempt to restart the fire. If the problem persists contact your dealer.

  • Breckwell Classic Cast P4000, FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS. NEVER CLEAN WHEN HOT. NOTE: Inspect burn pot periodically to see that holes have not become plugged, if so, clean thoroughly. ASH REMOVAL Ashes should be placed in a metal container with a tight-fitting lid. The closed container or ashes should be placed on a noncombustible surface or on the ground, well away from all combustible materials pending final disposal. If ashes are disposed of by soil burial or otherwise locally dispersed, they should be retained in the closed container until all cind

  • CLEANING a. Heat Exchange Tubes – Your Breckwell stove is designed with a built-in heat exchange tube cleaner. This should be used every two or three days to remove accumulated ash on the tubes, which reduces heat transfer on the P4000. Insert the handle end (with hole) of the cleaning tool onto the cleaning rod (refer to figure 15). The cleaner rod is located in the grill above th

  • Breckwell Classic Cast P4000, CHIMNEY CLEANING a. Creosote Formation – When any wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire, which may damage the chimney or even destroy the house. Despite their high efficiency, pellet stoves can accumulate creosote under certain conditions. b. Fly Ash – This accumulates in the horizontal portion of an exhaust run. Though noncombustible, it

  • When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems can be caused by to only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. You

  • Breckwell Classic Cast P4000, STOVE SHUTS OFF AND THE # 3 LIGHT FLASHES Possible Causes: Possible Remedies: (Unplug stove first when possible) 1. The hopper is out of pellets. Refill the hopper. 2. The air damper is too far open for a low feed setting. If burning on the low setting, you may need to close the damper all the way (push the knob in so it touches the side of the stove). 3. The burnpot is not pushed completely to the rear of the firebox. Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox. 4. The burnpot holes are blocked. Remove the

  • Breckwell Classic Cast P4000, STOVE FEEDS PELLETS, BUT WILL NOT IGNITE Possible Causes: Possible Remedies: 1. Air damper open too far for ignition. Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to have the damper completely closed for ignition to take place. After there is a flame, the damper can then be adjusted for the desired feed setting. 2. Blockage in igniter tube or inlet for igniter tube. Find the igniter housing on the backside o

  • Breckwell Classic Cast P4000, STOVE WILL NOT FEED PELLETS, BUT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes: Possible Remedies: 1. Fuse on control board blew Remove the control board. If the fuse appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the stove back in and try to run the unit. 2. High limit switch has tripped or is defective Wait for the stove to cool for about 30 - 45 minutes. It should now function normally. If not use the owner’s manual to locate the high limit thermodisk. To test if the thermodisk is bad, you can bypass it as described previously for the POF thermodisk. 3. Bad auger motor Remove the auger motor from the a

  • Breckwell Classic Cast P4000, • GLASS “SOOT’S” UP AT A VERY FAST RATE • FLAME IS LAZY, DARK, AND HAS BLACK TIPS • AFTER STOVE HAS BEEN ON FOR A WHILE, THE BURNPOT OVERFILLS Possible Causes: Possible Remedies: 1. Stove or vent pipe is dirty, which restricts airflow through the burnpot. Follow all cleaning procedure in the maintenance section of the owner’s manual. 2. Vent pipe installed improperly. Check to make sure the vent pipe has been installed according to the criteria in the owner’s manual. 3. Air dampe

  • Breckwell Classic Cast P4000, HIGH LIMIT SWITCH KEEPS TRIPPING Possible Causes: Possible Remedies: 1. The convection blower is overheating and tripping the internal temperature shutoff. Clean any dust off of the windings and fan blades. If cleaning the blower does not help, the blower may be bad. 2. The stove is being left on the highest setting for extended periods of time. The highest heat level setting is designed for use over short periods of time. Burning the stove on the highest setting for longer than 1 – 2 hours co

  • Breckwell Classic Cast P4000, Contact an Authorized Breckwell Pellet Stove Dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards. Air Switch C-E-201 Air Switch Hose C-M-340-T Auger Motor C-E-017 Breckwell Maintenance Tool A-TOOL-96 Burnpot A-S-BURNPOT Circuit Board / Control Panel C-E-101 Combustion Blower A-E-027 Convection Blower A-E-033 Door Gasket C-G-050 Door Glass C-D-031 Exhaust Adapter 3” C-M-050 Exhaust Adapter 4” A-4-VA Hot Rod Igniter C-E-IGN Therm

  • Breckwell Classic Cast P4000, LIFETIME LIMITED WARRANTY Breckwell Hearth Products warrants to the original consumer purchaser that the Breckwell stove in its original installation is free from defects in material and workmanship from the original date of purchase as follows: Steel fabricated components, excluding burnpot inserts, are covered for five years. Glass and burnpot inserts are warranted for one year only for thermal damage. Electrical components, which include the digital control board, auger motor, combustion and convection blowers, igniter, and valves, are covered for one year.

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