Textron EZGO 2001 Owner's Manual And Service Manual

Text of Textron EZGO 2001 User Guide:

• Page 30 Owner’s Manual and Service Guide GENERAL SPECIFICATIONS Fig. 29 Vehicle Turning Clearance TURNING CLEARANCE DIAMETER TE5 SHOWN 29 ft. (8.8 m) 94 in. (240 cm) 94 in. (240 cm) INTERSECTING AISLE CLEARANCE

• Owner’s Manual and Service Guide SAFETY INFORMATION Page v This manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with procedures developed by E-Z-GO. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product. To reduce the chance of personal injury and/or property damage, the followi

• Textron EZGO 2001, Page iii TABLE OF CONTENTS Owner’s Manual and Service Guide SAFETY ...................................................................................................................Inside covers NOTES .........................................................................................................................................ii SAFETY INFORMATION............................................................................................................. v BEFORE INITIAL USE ........................................................

• Textron EZGO 2001, Page 24 Owner’s Manual and Service Guide GENERAL SPECIFICATIONS SHUTTLE 4 ELECTRIC POWERED PERSONNEL / CARGO CARRIER WEIGHT (without batteries) .....................................................710 lbs. (322 kg) TIRES (6 ply rated) ..................................................................18 x 8.50 x 8 TIRE PRESSURE....................................................................18 - 22 psi (124 - 152 kPa) LOAD CAPACITY (including operator, passengers, cargo and accessories) ..............................1200 lbs. (544 kg) CARGO BED............................................................................42.5 in. (108 cm) width 32 in. (80 cm) length 1

• Page 13 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings TRAILERING To prevent personal inju- ry to occupants of other highway vehicles, be sure that the vehicle and contents are adequately secured

• Textron EZGO 2001, Page 15 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following) DIRECTION SELECTOR ✓ Check for wear and smooth movement (lubricate shaft with light oil if required) KING PINS ✓ Check for excessive play and tightness of retaining nuts ♦ Lubricate if equipped with grease fitting with wheel bearing grease STEERING ASSEMBLY ♦ Lubricate linkage, use wheel bearing grease ✓ Check bellows and pinion seal for damage or greas

• Textron EZGO 2001, Page 10 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings BRAKES It is important to periodically check and maintain proper fluid levels in the brake master cylinder. The fill cap for the cylinder is located under the front seat. When check- ing the fluid, wipe off any dirt from the fill cap before removing it to prevent contamination. Fluid level should be maintained at 1/8" (3 mm) below the top of the hous- ing. If fluid must be added, inspect system for fluid

• Page 16 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings BATTERIES AND CHARGING Safety Always observe the following warnings when working on or near batteries: To prevent battery explo- sion that could result in severe personal

• Textron EZGO 2001, SAFETY INFORMATION Page xi Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings 5.4.9 Carriers shall not be parked or left unattended such that they block or obstruct fire aisles, access to stairways, or fire equipment. 5.5 Traveling 5.5.1 Observe all traffic regulations, including autho- rized speed limits. Under normal traffic conditions keep to the right. Maintain a safe distance, based on speed of travel, from a ca

• Textron EZGO 2001, Page 19 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Battery Installation If the batteries have been cleaned and any acid in the battery rack area neutralized, no corrosion to the battery racks or surrounding area should be present. Any corro- sion found should be immediately removed with a putty knife and a wire brush. The area should be washed with a solution of sodiu

• Textron EZGO 2001, Page 21 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Using A Hydrometer 1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temperature and note the reading. Examine the color of the electrolyte. A brown or gray coloration indicates a problem with the battery and is a sign that the bat- tery is nearing the end of its life. 2. Draw th

• Textron EZGO 2001, Owner’s Manual and Service Guide SAFETY INFORMATION Page vi Always apply service brake to control speed on steep grades. Always maintain adequate distance between vehicles. Always reduce speed in wet areas. Always use extreme caution when approaching sharp or blind turns. Always use extreme caution when driving over loose terrain. Always use extreme caution in areas where pedestrians are present. MAINTENANCE Always maintain your vehicle in accordance with the manufacturer’s periodic service schedule. Always ensu

• Textron EZGO 2001, Page 17 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Charge the batteries after each days use. Monthly • Inspect all wiring for fraying, loose terminations, corrosion or deterioration of insulation. • Check that the electrolyte level is correct and add suitable water as required. • Clean the batteries and wire terminations. Electrolyte Level and Water The correc

• Textron EZGO 2001, Page 12 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings CARE AND CLEANING OF THE VEHICLE To prevent cosmetic damage, do not use any abrasive or reactive solvents to clean plastic parts. It is important that proper techniques and cleaning mate- rials be used. Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wiping

• Textron EZGO 2001, Page 14 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings PERIODIC SERVICE SCHEDULE ✓ Check ♦ Clean, Adjust, etc. ▲ Replace NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions DAILY BODY ♦ Clean body components as required SERVICE BRAKE ✓ Check brake performance, sm

• Textron EZGO 2001, Page ii NOTES Owner’s Manual and Service Guide To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, E-Z-GO Branch or E-Z-GO Warranty Department with vehicle serial number and manufacturer code. The use of non E-Z-GO parts may void the warranty. Overfilling batteries may void the warranty. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75° F (-60�

• Textron EZGO 2001, SAFETY (NOTES, CAUTIONS AND WARNINGS CONTINUED ON INSIDE OF BACK COVER) NOTES, CAUTIONS AND WARNINGS Throughout this guide NOTE, CAUTION and WARNING will be used. A NOTE indicates a condition that should be observed. A CAUTION indicates a condition that may result in damage to the vehicle. A WARNING indicates a hazardous condition that could result in severe injury or death. Please observe these NOTES, CAUTIONS and WARN- INGS; be aware that servicing a vehicle requires mechanical skill and a

• Textron EZGO 2001, Page 9 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Place the jack at the center of the front axle. Raise the vehicle and position jack stands under the inner frame member as indicated. Lower the jack and test the stability of the vehicle on all four jack stands. If only the front or rear of the vehicle is to be raised, place the chocks in front and behind each wheel not being raised in order to stabilize the vehicle. Lower the vehicle by reversing the lifting sequence. ROUTINE MAINTENANCE This vehicle will give

• Textron EZGO 2001, Page 4 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Horn The horn activating button is located either on the steer- ing column or on the floor to the left of the brake pedal (Ref Fig. 8 on page 4). The horn is located under the seat on the driver side. State of Charge Meter Located in the dash, the state of charge meter indicates the amount of usable power in the batteries (Ref. Fig. 5 on page 3). Run - Tow/Maintenance Switch (on PDS vehicl

• Textron EZGO 2001, Page 3 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings Accelerator Pedal If the key switch is ‘ON’ and the parking brake is engaged, depressing the accelerator inadvertently will release the parking brake and cause the vehicle to move which could cause severe injury or death. Always turn the key switch to ‘OFF’ when leaving the vehicle in ‘Park’. Depressing the accelerator pedal starts the motor. When

• Textron EZGO 2001, Page 18 ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings To prevent battery damage, be sure that all battery caps are tightly installed. The correct cleaning technique is to spray the top and sides of the batteries with a solution of sodium bicarbon- ate (baking soda) and water. This solution is best applied with a garden type sprayer equip

• SAFETY INFORMATION Page xiv Owner’s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings 6. MAINTENANCE 6.1. Introduction 6.1.1. Golf cars may become hazardous if maintenance is neglected or improperly performed. Therefore mainte- nance facilities, trained personnel and procedur

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