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Lotus 1972 EUROPA Workshop Manual

Lotus 1972 EUROPA Manual Online:

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Lotus 1972 EUROPA User Manual
Lotus 1972 EUROPA User Guide
Lotus 1972 EUROPA Online Manual

Text of Lotus 1972 EUROPA User Guide:

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- LOTUS EUROPA Workshop Manual LOTUS CARS LIMITED Norwich Norfolk, Nor. 92W England Telephone: Wymohdham 3411. Cables: Lotus. NORWICH Telex: 97401 Part No A046T0327Z August 1972 ©

  • ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 1 NOTE: Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time wit

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 2

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 3 CONTENTS Technical Data Page 9 Chassis A Body B Front Suspension C Rear Suspension D Engine E Transmission F Hubs, Wheels and Tyres G Steering H Brakes J Cooling System K Fuel System L Electrical Equipment M Lubrication and Maintenance O Heating and Ventilation P

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 4 INTRODUCTION This Workshop Manual, which is in loose-leaf form for easy amendment, has been compiled to assist Lotus Dealers throughout the world in the efficient repair and maintenance of the Lotus Europa models. The various units and systems of the vehicle are dealt with in sections which are listed on page 5, each being distinguished by a refere

  • ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 5 SECTION CHECK LIST The number of pages in each Section is correct at: November 1971. Section Description Number of Pages TECHNICAL DATA 20 A

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 6 SERVICE BULLETIN RECORD To ensure that the information contained in the manual is up-to-date, Lotus Dealers are asked, when they receive them, to record in the columns below, the bulletin numbers with their subjects and the section and page number affected. If reference is then made to these

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 7 VEHICLE IDENTIFICATION (Chassis Numbering) Commencing at the 1st of January 1970, a new format has been used for Vehicle Identification. An example of a new chassis number is given below, together with the full identification breakdown. 7001.010001P Both chassis and body numbers being the same 7001 Denotes year and month of manufacture (1970, January) 01 Denotes the production batch 0001 Denotes the chassis number P Denotes the

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 8 TECHNICAL DATA I NDEX Description Page Dimensions 9 Capacities 9 Engine: General 9 Performance 9 Cylinder Head 10 Camshaft 10 Crankshaft 11 Connecting Rod 11 Gudgeon (Piston) Pin 11 Piston 11 Lubrication 12 Fuel System: Pump 12 Air Cleaner 12 Carburetters 12 Ignition System: Ignition Timing 13 Sparking Plugs 13 Distributor 13 Cooling System 13 Clutch 14 Transmission: Bearings 14 Adju

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 9 TECHNICAL DATA Above image from Motor Magazine 6 Sep 1969. [2] DIMENSIONS Wheelbase 91 in. (231 1 cm.) Track (at wheel hub) - Front 53 in. (134.6 cm.) - Rear 53 in. (134.6 cm.) Overall - Length 157 ¼in. (399.4 cm.) -Width 64½ in. (163.8 cm.) - Height 42½ in. (107.9 cm.) Ground clearance (desi

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 10 Cylinder Head Material Aluminium Valve timing - Inlet opens 35° B.T.D.C. - Inlet closes 65° A.B.D.C. - Exhaust opens 65° B.B.D.C. - Exhaust closes 35° A.T.D.C. Angle of valve seats and faces 45° Valves - Head diameter - Inlet 1.476 in. (37.5 mm.) - Exhaust 1.220 in. (31 mm.) - Stem diameter - Inlet .315 in. (8 mm.) - Exhaust .315 in. (8 mm.) - Stem clearance in guide - Inlet .0010/.00

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 11 Crankshaft Diameter - Main journals 2.158 in. (54.8 mm.) - Crankpin 1.890 in. (48 mm.) End float - Dimension .002/.009 in. (.05/.23 mm.) - Controlled by Thrust washers on centre main bearing Bearings - Number 5 - Type Aluminium lead, thin wall - Running clearance .0015/.0031 in. (.038/.079 mm.) Maximum und

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 12 Lubrication System Pump - Type Eccentric rotor - Drive Skewgear from camshaft - Inner to outer rotor clearance See Section 'E' (Engine) Normal pressure (hot) @ 2,000 r.p.m. 30 lbs.in.sq. (2. kg.cm.sq.) Filter Full - flow ('throw away' canister) FUEL SYSTEM Pump operation Mechanical Air cleaner type Paper element (dry) Choke contr

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 13 Ignition timing (static) Non Exhaust Emission 4° B.T.D.C. Exhaust Emission T.D.C. Coil Ducellier 2765 A Sparking plugs - Type* Marchal 34 HS - Gap .023 in. (.584 mm.) *Alternatively, Champion N4, Champion NTY or Autolite AG22 may be used in all engines with a points gap of .023 in. (.584 mm.). Distributor Type Ducellier 4 cylinder Drive Skew

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 14 CLUTCH Make and type Ferodo 200 D, diaphragm spring Operation Cable Driven plate diameter 7.875 in. (20 cm.) Clutch assembly adjustment See Section 'Q' (Clutch) Free movement at withdrawal lever .078/.125 in. (2/3 mm.) TRANSMISSION Type 4 forward speeds, all synchromesh and reverse Bearings - Mainshaft Taper

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 15 FRONT SUSPENSION Type Independent Spring - Number of coils 17 -Wire diameter .348 in. (8.83 mm.) - Length - Free 12.75 in. (32.38 cm.) - Fitted 7.75 in. (19.68 cm.) - Rate 100 lbs.in. (1.15 kg.m.) Front hub end float .002/.004 in. (.05/.10 mm.) STEERING Type Rack and pinion Steering angles - Camber 0° to +- 30' - Castor 3° +- 30' - Swivel pin (kpi) 9° +- 30&apo

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 16

  • ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 17 WHEELS AND TYRES Wheel - Type Pressed steel bolt on - Size 4½ J Tyres* - Type Firestone F.100 tubeless or, Dunlop SP Sport with tubes. Tyres* -

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 18 Lamp Bulbs (all 12 volt) Headlamp - RHD, LHD 410 (45/40W) with 989 (6W) pilot - France 411 (45/40W) with 989 (6W) pilot - North America Sealed beam unit Front and rear indicators 382 (21W) Indicator repeater 501 (5W capless) Stop and tall lamps 380 (21/6W) Rear number plate lamp 254 (6W festoon) Re

  • Lotus 1972 EUROPA, ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 19 TORQUE LOADING FIGURES ENGINE lbs .ft. kg.m. Cylinder head - tighten cold (See also Section ' E') 54 - 60 7.46 - 8.29 Rocker arm pillar 15 - 20 2.07 - 2.76 Crankshaft - Main bearing caps 45 6.22 - Cone 30 4.14 - Sprocket 45 6.22 Flywheel 40 5.53 Oil pump - To cyl

  • ----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ---------------------------------------------------------------------------------------- 20 REAR SUSPENSION lbs.ft. kg.m. Lower link pivot bracket 18 -23 2.48 - 3.18 HUBS Brake disc to hub 22 - 27 3.04 - 3.73 Front hu

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