Currier Tech 300 Series Owner's Manual

Text of Currier Tech 300 Series User Guide:

• Currier Tech 300 Series, 6 Customer Service 1-800-377-4532 Currie Technologies ® Never operate on excessively rough, slippery or loose terrain. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed as this could increase the risk of injury. Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Do not ride with headphones. They mask traffic sounds and emergency ve- hicle sirens, distract you from concentrating o

• Currier Tech 300 Series, 19 www.CurrieTech.com Currie Technologies ® The line voltage will fluctuate depending on the instantaneous load that the motor is under. For example, when starting out from a dead stop, or going up a steep hill, the motor will be under a high load and the “Yellow” or even “Red” LED will illuminate. To a lesser degree, another factor that influences the load on the motor (and therefore the LED readings) is the gearing of the motor. Scooters with Direct Drive (DD) gearboxes are geared for slightly higher top end speeds and therefore have a higher load when starting

• Currier Tech 300 Series, 14 Customer Service 1-800-377-4532 Currie Technologies ® QR LEVER ADJUSTMENT: If the quick release lever is either too tight (cannot be flipped to its fully locked position) or is too loose (can be too easily flipped to its locked position) you will need to adjust the QR (Quick Release) Lever. Open the QR lever (Ref Photo A) and adjust the 10mm nut underneath the center pin (Ref Photo B). If the QR lever was too tight initially you will need to loosen the nut a 1/4 turn at a time. Test the adjustment you have made by closing the QR lever (Ref Photo C). The lever should be tight in its closed position and un- able to vibrate loose. If the QR lever was too loose i

• Currier Tech 300 Series, 39 www.CurrieTech.com Currie Technologies ® NOTES:_______________________________________________________ ______________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _________________________________________________________________________

• 27 www.CurrieTech.com Currie Technologies ® Set the motor into the empty battery tray. Loosen and remove both axle nuts with a 15mm wrench (Ref Photo B). Loosen and remove the two 5mm motor plate fixing bolts. (Ref Photo C, D) The rear wheel with the sprock- et, chain and motor plate can now be removed from the rear of the frame. 6. 7. 8. 9. Photo B Photo C Photo D Chain Drive

• Currier Tech 300 Series, 30 Customer Service 1-800-377-4532 Currie Technologies ® Proper braking performance is critical for safe riding. Currie Technologies ® strongly recommends that brake(s) be adjusted only by a trained scooter or bicycle technician. Do not ride the scooter in order to test the brake(s); it’s easier and far safer to test the brake(s) as described above. REAR WHEEL INSTALLATION 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS The order of this installation is very important. Start with the chain pushed over the frame so it can be placed on the large sprocket aft

• 17 www.CurrieTech.com Currie Technologies ® BATTERY CARE AND MAINTENANCE Not doing any and/or all of the following may lead to reduced performance and/or permanent damage to the batteries. Batteries that have been dam- aged by not following the below steps will need to be replaced and are not covered under warranty. Always be sure to fully charge batteries before first use (6-10 hours dependi

• TWIST AND GO! To start scooter turn the power switch “ON”. Twist throttle and go. ATTENTION ! OWNER’S MANUAL (CHAIN DRIVE SCOOTER SERIES) You must read and understand this manual before using this scooter CURRIE TECHNOLOGIES ® 300 Series 4.0 Series 400 Series 500CD Series 650CD Series 750CD Series 900CD Series Chain Drive Scooters.indd 1Chain Drive Scooters.ind

• Currier Tech 300 Series, 9 www.CurrieTech.com Currie Technologies ® to the scooter first then plug the charger into the wall socket. Allow the batteries to charge a full 6-10 hours (depending on the size of batteries) before first use. Refer to page 17 for complete Battery Care instructions Before every ride, test the throttle with the power switch in the “OFF” position. Twist the throttle, it should twist easily and immedi- ately spring back to the starting position when you release it. If the throttle does not work properly, DO NOT RIDE THE SCOOTER. Call Customer Service at 1-800-377-4532 for further assistance. Check tire pressure and infl

• 33 www.CurrieTech.com Currie Technologies ® To reassemble the front wheel, first slightly inflate the tube to allow it to take shape then install into the tire. Insert the valve thru the hole in the rim. Push (by hand only) one side of the tire and tube all the way over and onto the rim. With a bicycle tire lever seat the other side of the tire onto the rim. Be sure not

• Currier Tech 300 Series, 11 www.CurrieTech.com Currie Technologies ® Open the stem hinge to access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). 3. Loosely tighten the steerer bolt. The stem is held in position with the expander bolt and wedge. 4. Slide the QR retention pin (silver) sideways (Ref Photo A). Close the stem hinge (Ref Photo B). 5. Photo A Photo B Chain Drive Scooters.indd 11Chain Drive Scooters.indd 11 3/18/2008 12:18:16 PM3/18/2008 12:18:16 PM

• 10 Customer Service 1-800-377-4532 Currie Technologies ® Insert the stem into the steerer tube. Be sure to insert stem past the “Minimum Insertion Mark”. 1. Section 4 - REPAIR & MAINTENANCE IMPORTANT: Some adult assembly required. HANDLEBAR ASSEMBLY AND ADJUSTMENT Electro-Drive™ scooters are equipped with an folding stem hinge. Take care not to pinch your hands or fingers in th

• Currier Tech 300 Series, 21 www.CurrieTech.com Currie Technologies ® WARNING ! DRIVE TRAIN ASSEMBLY The Electro-Drive™ electric scooter is equipped with the patented Currie Technologies ® Electro-Drive™ propulsion system, the finest available in today’s rapidly growing personal electric transportation market. The Currie Electro-Drive™ features a DC motor with direct chain drive to the rear wheel, a weather and dust resistant motor controller, plus rechargeable and recyclable sealed lead acid batteries that provide many hours of trouble free riding. The Electro-Drive™ moto

• Currier Tech 300 Series, 37 www.CurrieTech.com Currie Technologies ® The Currie Technologies ® Limited Warranty does not cover or apply to any Currie product used for rental or commercial purposes unless the specific product is designated, labeled or marketed by Currie Technologies ® as acceptable for rental or commercial use. All warranty claims must be made directly to the selling retailer. The selling retailer is the primary provider of warranty support and customer service. Currie Technologies ® may choose to perform warranty service at the sole choice of Currie

• Currier Tech 300 Series, 28 Customer Service 1-800-377-4532 Currie Technologies ® WHEEL INSTALLATION FRONT WHEEL INSTALLATION: 300, 4.0, 400, 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS If your scooter is equipped with a V-Brake you will need to disengage it prior to installing the front wheel. Do so by squeezing both of the brake arms together and unhooking the brake noodle. Place the front wheel into the forks being sure the axle is fully seated into the dropouts. Install the safety washers into the dropouts. (Ref Photo A) Install the axle nuts. (Ref Photo B) Che

• Currier Tech 300 Series, Specifications subject to change without notice Electro-Drive™ electric scooter are manufactured and distributed exclusively by Currie Technologies ® Made in China. CURRIE TECHNOLOGIES ® 9453 Owensmouth Avenue | Chatsworth, CA 91311 Phone (818) 734-8123 | Fax (818) 734-8199 www.CurrieTech.com Customer Service (800) 377-4532 TWIST AND GO! To start scooter turn the power switch “ON”. Twist throttle and go. ATTENTION ! Chain Drive Scooters 031808 Chain Drive Scooters.indd 40Chain Drive Scooters.indd 40 3/18/2008 12:18:54 PM3/18/2008 12:18:54 PM

• Currier Tech 300 Series, 35 www.CurrieTech.com Currie Technologies ® HOW OFTEN SHOULD I RECHARGE THE BATTERIES? Recharge your batteries immediately after every ride. Your scooter will perform best when the batteries are fully charged. To help prolong battery life be sure they are fully charged before you store the scooter for any extended period of time and that the batteries are charged at least every 30 days. HOW LONG SHOULD MY BATTERIES LAST? With proper care, batteries can last up to 200 charges or approximately 6 months. HOW LONG SHOULD IT TAKE TO CHARGE A FULLY DISCHARGED BATTERY? Up to 6-10 hours (depending on battery

• Currier Tech 300 Series, 18 Customer Service 1-800-377-4532 Currie Technologies ® THROTTLE AND BRAKE OPERATION & ADJUSTMENT THROTTLE OPERATION The speed of the Electro-Drive™ scooter is controlled by a grip- twist throttle, which is located on the handlebar. To check the throttle operation, turn the power switch to the “OFF” position. Fully twist the throttle then quickly release it. The throttle is spring loaded and should immediately spring back to its original (also know as “Zero Position) position. To accelerate, twist

• Currier Tech 300 Series, 29 www.CurrieTech.com Currie Technologies ® REAR WHEEL INSTALLATION 300, 4.0 AND 400 SERIES SCOOTERS The order of this installation is very important. Start with the chain pushed over the frame so it can be placed on the large sprocket after the wheel is in place. If your scooter has a rear brake install it on the left side axle. Be sure the chain is mounted on the large sprocket on the right side of the hub. Push the wheel with the larger chain guard all the way forward in the frame. Work the chain onto the small drive sprocket on the motor. When the chain is in place on

• Currier Tech 300 Series, 23 www.CurrieTech.com Currie Technologies ® watching the chain. Be sure that the rear wheel is turning smoothly and the chain does not try to run off the rear sprocket in either direc- tion. Test the brake adjustment to be sure it is operating properly and make any necessary adjustments. 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS Adjusting the chain tension is performed by moving the motor back and forth within the motor plate. Loosen the three 5mm Allen bolts that hold the motor and motor guard to the motor plate. (Ref Pho- tos A, B, C) Twist the motor (counter-clockwise to tighten the chain, clockwise to loosen the chain) to adjust the chain. Please

• Currier Tech 300 Series, 25 www.CurrieTech.com Currie Technologies ® Photo B Photo A Photo C Photo D REAR WHEEL & DRIVE ASSEMBLY REMOVAL 300, 4.0 AND 400 SERIES SCOOTERS Turn the power switch to the “OFF” position. Remove seat tube from the frame. Remove both the deck and rear fender from the frame. Remove chain guard. (Ref Pho- tos A, B) Disconnect the brake cable from the band brake actuator arm by removing the 10mm nut and washer (Ref Photo C) from the cable pinch bolt. The brake cable has an end cap which will keep the pinch bolt and spring f

• Currier Tech 300 Series, 22 Customer Service 1-800-377-4532 Currie Technologies ® CHAIN ADJUSTMENT The chain can stretch during use or may occasionally come out of adjust- ment. Regular attention to proper chain tension and lubrication will minimize the risk of the chain falling off the rear sprocket and help your scooter main- tain optimum performance. Properly adjusted, the chain should have 5-6mm (1/4”) of up-and-down travel or slack. Currie Technologies ® strongly recommends that any chain tension adjustment be performed by a trained scooter or bicycle mechanic. 300, 4.0 AND 400 SERI

• Currier Tech 300 Series, 24 Customer Service 1-800-377-4532 Currie Technologies ® WHEEL REMOVAL FRONT WHEEL REMOVAL 300, 4.0, 400, 500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS Detach the V-Brake, if your scooter was so equipped, (Ref Photo A) by removing the brake noodle (silver tube) from the brake arm. Loosen the axle nuts. (Ref Photo B) Remove the safety washers from the dropouts. (Ref Photo C) Remove the front wheel from the forks. Be sure the scooter does not fall over and cause damage to itself or to you! 1. 2. 3. 4. WARNING ! Photo A Photo B Photo C Chain Drive Scooters.indd 24Chain Drive Scooters.indd 24 3/18/2008 12:18:37 PM3/18/2008 12:18:37 PM

• Currier Tech 300 Series, 2 Customer Service 1-800-377-4532 Currie Technologies ® PLEASE DO NOT RETURN THIS ITEM TO THE STORE. For questions or assistance on assembly contact Currie Technologies ® Customer Service toll free (800) 377-4532 Monday - Friday 8:00 am - 4:00 pm (PST) OR Consult the trouble shooting guide of the owner’s manual or visit our website at www.CurrieTech.com IMPORTANT - Activate your warranty by registering your new Currie Technologies ® product within 10 days of purchase by visiting our website at www.CurrieTech.com. Retain this manual along with the original sales receipt. Record the product serial number (S/N)

• 12 Customer Service 1-800-377-4532 Currie Technologies ® Rotate the stem QR lever forward into of the upper plate (Ref Photo A). Close the stem QR lever (Ref Photo B) being sure the QR retention pin (silver) is fully engaged with the upper plate. 6. Install the handlebars onto the stem, align and tighten. 7. Photo B Photo A Chain Drive Scooters.indd 12Chain Drive Scooters.i

• Currier Tech 300 Series, 31 www.CurrieTech.com Currie Technologies ® FLAT TIRE REPAIR FRONT WHEEL 4.0 AND 400 SERIES SCOOTERS To remove the front wheel refer to page 24 then proceed to step 2. With two 17mm wrenches loos- en the lock nuts on both sides of the axle. (Ref Photo A) Remove one of the lock nuts and axle spacers. Remove the axle from the wheel. With a 5mm hex key wrench remove all three bolts that hold the two halves of the wheel together. (Ref Photo B) Separate the rim halves to remove the tire and tube. (Ref Photo C) Remove tube from tire. Slightly inflate the tube in order to inspect for leaks or punc- tures. Patch or replace the tube as nec

• Currier Tech 300 Series, 3 www.CurrieTech.com Currie Technologies ® TABLE OF CONTENTS Section 1 . . . . . . Technical Information . . . . . . . . . . . . . . . . page 3 Section 2 . . . . . . Safety Guidelines . . . . . . . . . . . . . . . . . . . page 4-7 Section 3 . . . . . . Basic Assembly. . . . . . . . . . . . . . . . . . . . . page 8-9 Section 4 . . . . . . Repair and Maintenance . . . . . . . . . . . . . . page 10-33 Section 5 . . . . . . Frequently Asked Questions (FAQ’s) . . . . . page 34-35 Section 6 . . . . . . Limited Warranty . . . . . . . . . . . . . . . . . . . . page 36-37 Section 7 . . . . . . Pre-Ride Checklist . . . . .

• Currier Tech 300 Series, 13 www.CurrieTech.com Currie Technologies ® Align the handlebars to the front wheel. The handlebars must be perpendicular to the front wheel. 8. Repeat steps 2 and 3 to once again access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). Fully tighten the steerer bolt. The stem is held in position with the expander bolt and wedge. 9. Repeat steps 5 and 6 to once again secure the folding stem. Be sure the QR retention pin (silver) is fully engaged with the upper plate. 10. WARNING ! If you are unable to lock the handlebar folding hinge properly, or its Quick- Release lever, or properly secure the two main handle

• Currier Tech 300 Series, 8 Customer Service 1-800-377-4532 Currie Technologies ® Section 3 - BASIC ASSEMBLY & SET-UP IMPORTANT: Some adult assembly required. Before using your scooter please be sure to read and follow the basic assembly, set-up and operating instructions. Following these instructions will help insure safe riding. TOOLS REQUIRED: Listed below are the tools you may need to assemble and adjust your Elec- tro-Drive™ scooter depending on model: STEPS FOR BASIC ASSEMBLY Remove scooter from carton. Remove all of the packaging materials from the scooter. Install the front wheel (certain models will have the front wheel already installed) being sure to properly install the safety w

• Currier Tech 300 Series, 16 Customer Service 1-800-377-4532 Currie Technologies ® using the Currie “Smart Charger”, we recommend that you do not leave the charger plugged in for more than 24 hours. CHANGING THE BATTERY PACK IMPORTANT: Be sure the power switch on the scooter is in the “OFF” position. Remove the deck by unscrew- ing the “D” ring deck retention screw then lifting the deck off. (Ref Photo A) Remove the battery pack out of the scooter’s battery tray. (Ref Photo B) Disconnect the battery power pack connector (cut zip tie holding the wire connector, if necessary) (Ref Photo C) Place the new or fully charged battery pack into the battery tray.

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