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Uninterruptible Power Supplies PowerWAVE 8000DPA RI Operation & User’s Manual

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Uninterruptible Power Supplies PowerWAVE 8000DPA RI User Manual
Uninterruptible Power Supplies PowerWAVE 8000DPA RI User Guide
Uninterruptible Power Supplies PowerWAVE 8000DPA RI Online Manual

Text of Uninterruptible Power Supplies PowerWAVE 8000DPA RI User Guide:

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 4: Operation 4-8 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 within 3 to 5 msec – this is valid for single and parallel module systems. The battery charger remains active in this mode. Although this mode of operation offers greater efficiency than the On-Line mode, it is recommended only if the loads can tolerate interruptions of 3 to 5 ms – which is the transfer time from Bypass mode to On-Line mode. 4.4.3 Maintenance Bypass Mode Figure 4.4 Maintenance Bypass Mode Each cabinet is fitted with a Maintenance B

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 5-1 5 Maintenance 5.1 Introduction 5.2 System calibration To ensure optimum UPS operation and continuous, efficient protection of the connected load, it is recommended that the system’s operating parameters are checked every six months and recalibrated where necessary. The batteries should also be checked every six months, depending on the ambient temperature. 5.3 User responsibilities There are no user-serviceable parts contained

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 6-1 6 Troubleshooting 6.1 Alarms In the event of an alarm condition the red ALARM LED-indicator will illuminate on the operator control panel and the audible alarm will sound. In this case proceed as follows: 1. Silence the audible alarm by pressing the RESET button. 2. Identify the cause of the alarm condition by means of the events register in the main menu (See paragraph 4.3.3). 3. In case of doubt please contact your nearest s

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4-11 4: Operation 4.5.2 Individual UPS Module start/stop procedure If a multi-module system is designed with built-in redundancy, it is possible to stop and start one UPS Module without affecting the operational status of the overall system – i.e. one UPS Module can be taken off-line whilst the remaining modules maintain a protected load supply. UPS Module shut-down: Use this procedure to power down a single module in a redundant module s

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 3-21 3: Installation 3.11.3 Battery cabling Figure 3.15 Battery connections (in the rear of the UPS cabinet) The batteries are connected to terminal blocks mounted on the left-hand side of the power connection rail located in the rear of the UPS cabinet, as shown in Figure 3.15. Each UPS Module has three battery connection terminals, annotated ‘+’, ‘N’ and ‘–’. The ‘+’ and ‘–’ connections are wired to the battery positive and negative extremities, and the ‘N’ connection is wired to the centre point of the battery string – hence the need to use an even number of batteri

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4-3 4: Operation Key function summary ON/OFF Start-up and shutdown buttons The UPS may be switched ON or OFF by simultaneously pressing both ON/OFF keys on the control panel. This is to prevent accidental UPS start-up or shutdown. Note: Under normal operation, pressing the two ON/OFF simultaneously will immediately shutdown the UPS module. In a single module installation this will disconnect the UPS from the load. In a parallel module system the UPS module will shutdown; however, the load may or may-not transfer to the bypass supply in the remaining modules depending on the prevailing load and module redundancy. To shut dow

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 4: Operation 4-6 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4.3.6 UPS Data menu screen 4.3.7 Set-Up Service menu screen 4.3.8 Set-up User menu screen DESCRIPTION LCD-DISPLAY 1. These general UPS Data are installed at the manufacturing plant. UPS SERIAL NUMBER nn-nnnnn 2. Manufacturing date DATE OF MANUFACTURE 15-03-09 3. EPROM Version EPROM VERSION V-000 4. Actual Date and Time DATE TIME dd-mm-yyyy hh:mm:ss DESCRIPTION LCD-DISPLAY 1. This Menu is reserved for authorized service engineers only. → SET-UP SERVICE PASSWORD 2. Type in password → PASSWORD* DESCRIPTION LCD-DISPLAY 1. Set-up language → SET LANGUAGE SET DATE AND TIME E

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 2-3 2: General Description 2.4.2 Flexible battery management This equipment employs a flexible battery management which avoids premature deterioration of battery life by advanced management of battery charging and preventive failure diagnostics. The major benefits are: • AC-ripple free battery charging due to a dc-dc charger separated from the rectifier and inverter. • Wide range of number of 12V battery blocks; depending autonomy times. • UPS's wide input voltage operating window extends the battery life due to fewer discharge cycles. •

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 4: Operation 4-4 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4.3.2 Main menu screen 4.3.3 Event log menu screen 4.3.4 Measurements menu screen DESCRIPTION LCD-DISPLAY 1. A log of the last 64 events is stored in the Power Management Display (See paragraph 4.3.3). → EVENT LOG MEASUREMENTS 2. Allows monitoring of voltages, power, frequencies, currents, autonomy etc (See paragraph 4.3.4) → MEASUREMENTS COMMANDS 3. Enables the commands “Load to inverter”, “Load to bypass” and battery test to be executed (See paragraph 4.3.5). → COMMANDS UPS DATA 4. Allows the UPS personalized information (such as

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 7-3 7: Options Figure 7.3 Monitoring screen image. The main characteristics of Wavemon software are (assuming RS232 port used): • Automatic unattended master/slave shutdown in heterogeneous networks • On-screen autonomy time/battery time countdown • On-screen server log off and shutdown procedure • Time and date stamp event log, extensive logging of all UPS activity and power quality data • Scheduled UPS economy mode, service mode, other systems status • Graphical user interface for Windows compatible platfo

  • UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 3-25 3: Installation Figure 3.19 Dry Port (X2) Connections X2/10 Message LOAD_ON_MAINS Load On Mains (BYPASS-MODE) X2/11 (Load on Inverter) X2/12 Common X2/13 Alarm COMMON_ALARM Common Alarm X2/14 No Alarm Condition X2/15 Common Pin Contact Signal Function NO NC Com NO NC Com

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 8-5 8: Specification 8.9 Communication Options Power Management Display (PMD) 1 x LCD display for each module RJ45 Plug (Not used) RJ45 Plug (for future options) Customer Interfaces: Outputs DRY PORT X2 5 Voltage free contacts For remote signalling and automatic computer shutdown Customer Interfaces: Inputs DRY PORT X1 1 x Remote Shut-down [EMERGENCY OFF (normally closed)] 2 x Programmable Customer Inputs • 1st. default as GEN-ON (normally open) • 2nd. free (normally open) 1 x Temperature sensor for battery control 1 x 12Vdc output (max 200mA) 1 x Remote Shut down [EMERGENCY OFF (Normally closed)] 2 x P

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 2: General Description 2-2 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 Figure 2.1 PowerWAVE 8000-RI DPA module configuration 2.4 Advanced Design Features 2.4.1 Input booster technology The UPS module’s inbuilt advanced booster technology results in a perfect sinusoidal input power quality at 0.99 input power factor with a harmonic content of 3% THD(i). This leads to a more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised. It also means that traditional harm

  • 8: Specification 8-6 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 8.10 Fuses & Cables Quick Reference Figure 8.1 PowerWAVE 8000-RI DPA fuse & cable rating for single and dual feed supplies Fuse A Fuse E Load INPUT/BYPASS FEED Mains (3x400/230V) Ext. Batt. Cable E Cable D Cable A F1 F2 UPS Module 1 Rectifier Inverter Static Switch Static Switch F1 F2 UPS

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4-15 4: Operation 4.6 Replacing a UPS Module in a Single Module System 4.6.1 Extracting the UPS Module 1. Transfer the load to the Maintenance Bypass supply (See paragraph 4.5.3). 2. Simultaneously press the two ON/OFF buttons on the UPS control panel. a) The LED display will give the following indications: 3. Open the fused battery isolator for the UPS module in the UPS cabinet or in the external battery cabinet/ rack, as applicable. 4. The UPS module is now totally

  • 4: Operation 4-14 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4.5.4 Complete system shutdown The UPS system may be shutdown completely if the load does not need power for an extended period of time. Use this procedure to totally turn of the load power and shutdown the entire UPS system. 1. Isolate all load equipment connected to the UPS system by opening th

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 5: Maintenance 5-2 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 5.5 Battery Testing The battery test takes approximately 3 minutes and should be performed only if: • There are no alarm conditions • The battery is fully charged • The input mains supply is present Battery testing can be carried out independently of the operating mode (Off-line or On-line) and whether or not the load is connected. The battery test procedure can be performed from the UPS front panel (See parag

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 3: Installation 3-18 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 3.10.2 Preparation for the output cabling The output of the UPS must be fitted with circuit breakers (or equivalent protection) connected between the UPS and individual pieces of load equipment. These circuit breakers provide additional protection to the UPS in the event of an overload or short circuit and also provide a means of isolating individual loads if required. Before you start connecting the UPS output cables to the load distribution panel: • Ensure that the potential load does not exceed the UPS model output power rating (OUTPUT POWER) on the nameplate. • Ensure the output circuit

  • 3: Installation 3-16 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 Power cable connection sizes 3.9 Connecting the UPS input/bypass supply 3.9.1 Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation. 1. All operations detailed in this section must be performed by an authoris

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4-9 4: Operation 4.5 Operating Instructions Under normal operating conditions all the UPS Module in a multi-module system are running, and operating in the ‘On Line’ (On Inverter) mode (See paragraph 4.4.1). The following procedures are provided in this section: How to start up the UPS system and transfer the load from the Maintenance Bypass to the inverters (‘On Line’ mode) (See paragraph 4.5.1). How to stop/start one UP

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 4: Operation 4-16 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 4.7 Replacing a UPS Module in a REDUNDANT Multi-Module System If a UPS-module is faulty in a redundant parallel system, the load will continue to be protected by the remaining modules which will continue to operate in the ON-LINE mode (INVERTER mode). Under these circumstances the faulty UPS module may be replaced without having to transfer the load to bypass. 4.7.1 Extracting the UPS Module 1. Identify the faulty Module with the Alarm condition and RESET the Alarm. The au

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, : -ii UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 3.12 Module interfacing facilities 3-23 3.12.1 Smart Port JD1 (Serial RS 232) and USB Port 3-23 3.12.2 X1 & X2 Dry Port (volt-free contacts) 3-24 4 Operation 4.1 Commissioning 4-1 4.2 Operator Control Panel 4-1 4.2.1 Power Management Display (PMD) 4-2 4.2.2 Mimic LED indicators 4-2 4.3 Description of the LCD display 4-3 4.3.1 Status screens 4-3 4.3.2 Main menu screen 4-4 4.3.3 Event log menu screen 4-4 4.3.4 Measurements menu screen 4-4 4.3.5 Commands menu screen 4-5 4.3.6

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 3: Installation 3-22 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 3.11.4 Connecting the batteries 1. Ensure that the UPS input and bypass supply isolators (or fuses) are open at the input distribution board 2. Verify that no power is fed to the UPS. 3. Ensure that the MAINTENANCE BYPASS isolator (IA1) is open (OFF). 4. Ensure that the battery isolators within the UPS cabinet are open. 5. If wiring to an external battery cabinet: Note: External DC and Battery fuses are bespoke to the inst

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, 4: Operation 4-18 UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 9. After waiting two minutes, fully withdraw the UPS-Module from the cabinet / UPS-frame by pulling it horizontally. 10. If you are not intending to replace the UPS module immediately, cover the UPS compartment opening with an appropriate protection cover and secure with four screws. 4.8.2 Refitting the UPS Module 1. Remove the UPS-Module compartment protection cover (if fitted) by unscrewing four screws on the fron

  • Uninterruptible Power Supplies PowerWAVE 8000DPA RI, UPS338-01-00 PowerWAVE 8000-RI DPA User Manual Dated 5 April 2013 3-23 3: Installation 3.12 Module interfacing facilities Figure 3.16 UPS interfacing connectors (front of the UPS cabinet) The PowerWAVE 8000-RI DPA system contains a communications card, located on the lower front of the UPS cabinet, which provides various I/O interface facilities. Two LEDs (4) located on the board provide indication of the board’s status: • Green LED – blinking twice per second indicates normal operation. • Red LED – board alarm (indicates possible board replacement when lit). 3.12.1 Smart Port JD1 (Serial RS 232) and U

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