Huricon Heating HW130 Installation And Operating Instructions Manual

Text of Huricon Heating HW130 User Guide:

• Huricon Heating HW130, 2/06/2010 INSTALLATION AND OPERATING INSTRUCTIONS (EXTERNAL MODELS) Melbourne: 03 9554 2275 Gold Coast: 07 5552 2600 Perth: 08 9350 2600 Sydney: 02 9853 2100 Townsville: 07 4750 3100 [email protected] Brisbane: 07 3308 5400 Adelaide: 08 8152 7600 www.hurlconheating.com.au INSTALLATION AND OPERATING INSTRUCTIONS I INSTALLATION AND OPERATING INSTRUCTIONS Hurlcon Gas Fired Hydronic Heating Boiler HW130 & HW160 Modulating Models

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 2 INDEX INTRODUCTION……………………………………………………………………………………… 3 NOTICE TO INSTALLERS…………………………………………………………………………... 3 MODELS AVAILABLE………………………………………………………………………………... 4 STANDARD EQUIPMENT…………………………………………………………………………… 4 INSTALLATION…………………………………………………………�

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 3 INTRODUCTION Congratulations on your purchase of a Hurlcon HW130 - HW160 Series Modulating Hot Water Boiler. Correct installation and service of your new heating system and correct chemical maintenance of the water will ensure years of service. The HW130 - HW160 Series Boiler is a compact lightweight and efficient gas fired hot water boiler. The Hurlcon HW Boiler is a wall mounted induced draught atmospheric boiler with inbuilt flue for outdoor operation. The power output is controlled by an integrated electronic controller to maintain the set point water temperature over a

• HW130 & HW160 Modulating Boiler 4 MODELS AVAILABLE Details Model HW130 Modulating Model HW160 Modulating Height 905 Width 520 651 Depth 325 Gas input 105.5 (95) MJ 145 (135) MJ Gas type Natural & (L P Gas) Nom output 24 (21) kW 35 (32) kW Ignition system Electronic Ignition Heat exchanger/burn

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 5 INSTALLATION THIS APPLIANCE MUST BE INSTALLED BY AN AUTHORISED PERSON. Refer to boiler data plate for specifications of gas type, gas consumption, burner pressure and water pressure. This appliance must be installed in accordance with local regulations and A.G.A. Installation Code AS5601 / AG 601. The flow and return connections are located on the bottom of the boiler. The flow and return connections are clearly marked and the connections are 1” BSP FI. The Hurlcon Boiler is fitted with a built in flow switch and will not start unless full of water and the pump is operating. The Hurlcon Boiler in

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 6 GUIDE TO INSTALLATION Location of Flue Terminals – An extract from AG 601 Minimum Clearances Required For Powered Flue, Balanced Flue Terminals or the Terminals of Room Sealed Appliances. openable window door M P g See note 3 T b d d e e See note 2 h h a g h j j j n k k c c f T = Flue terminal I = Mechanical air inlet M = Gas meter P = Electricity meter or fuse box Shading indicates prohibited areas for flue terminals T T I

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 7 CLEARANCES The boiler must not be installed against any combustible surface. Clearances must comply with AS5601 / AG 601. Clearances from surfaces are: Front 500mm Both sides 50mm Above 300mm Below 900mm ELECTRICAL CONNECTION The boiler is supplied with a standard 10 amp 3 pin plug for connection to a 240V 10 amp earthed GPO. The boiler incorporates a 240/24 VAC transformer which supplies power to the central heating thermostat only and must not be used for any additional equipment. All equipment connected to mains power should be protected by an RCD circuit breaker. The boiler has a 240 volt powe

• HW130 & HW160 Modulating Boiler 8 BOILER DIMENSIONS INDOOR INSTALLATION This boiler is designed for outdoor use only. If the HW130 - 160 Boiler is to be installed indoors, a dedicated indoor model with special flue kit is available. HEATING PIPE SIZE & LAYOUT  The flow & return connection sizes of 1”BSP on the

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 9 Notes 1. An automatic heating bypass valve should be fitted to maintain adequate flow rate through the boiler when thermostatic valves are fitted and or when the majority of radiators are required to be turned off for long periods of time. 2. Any pipe work that is in an unheated area such as under the floor or in the ceiling space should be suitably insulated to prevent heat loss and possible freezing of the pipes. 3. The pipe work should be graded to facilitate the elimination of air at the highest point and the draining of the system at the lowest point. Provide air bleeds and dra

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 10 TESTING BURNER PRESSURE Maximum and minimum burner pressures  Tools required - Small flat screwdriver - 10mm spanner / socket or small shifter - No2 Phillips screwdriver - Manometer  Burner pressures must only be check by an AUTHORIZED PERSON.  Maximum burner pressure must be set when water system is cool or when boiler can operate at a maximum condition until pressure is set. (Usually within first 1 – 2minutes of operation)  Turn boiler “OFF”.  Open lower front door.  Set up man

• HW130 & HW160 Modulating Boiler 11 Gas valve detail Gas Specifications Natural Gas HW130 HW160 Capacity input MJ/h 105.5 145 Output kW/h 24 35 Number of Burners 14 20 Injector Diameter of Main Burners 1.3mm 1.25mm Burner Pressure (kPa) 0.92 0.92 Hourly Gas Consumption per Burner MJ/h 7.5 7.5 ULPG

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 12 CENTRAL HEATING CONTROLLER  80° or 45° operation. HW modulating series boilers are factory default set to 80°. For floor heat applications the boiler can be selected for 45° max set point by a jumper on the PCB. (Jumper3 on boiler PCB set to position A). Water temperature can also be adjusted from the central heating thermostat. Press CH key then + or – to raise / lower temperature. Press CH key again to finish.  Language / Date settings. Press CONFIG key to modify date, language (English or Italian).  Alarms. The central heating thermostat has various alarm features to help identify

• HW130 & HW160 Modulating Boiler 13 MAINTENANCE  It is recommended that the following items are professionally checked at least every six months and at the beginning of every heating season.  Examine the flue outlet or termination cowl. Make sure there are no obstructions to the flow of air to, or flue products from, the appliance.  Visually check the main burner

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 16 GAS CONVERSION 6.1 BURNER CONVERSION 1. Turn off and disconnect gas supply to unit. 2. Turn off power supply to boiler. 3. Remove front access door 4. Disconnect gas supply tube from burner manifold. 5. Remove burner top bracket. Remove Right Hand Side Shield. Remove left hand side shield. 6. Remove burner lower shield. 7. Remove the four Phillips head screws securing the burner at the end of the manifold tube to combustion chamber suppor

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 17 6.2 GAS PIPE SIZING TABLES Natural gas at 1.13 kPa gas meter pressure VICTORIA Maximum run of copper pipe with average number of fittings Model 20 mm 25 mm 32 mm 40 mm 50 mm HW130 4 m 25 m 90 m 260 m 320 m HW160 2 m 14 m 50 m 140 m 320 m 1.25 kPa gas meter pressure S.A., W.A., some areas N.S.W. Maximum run of copper pipe with average number of fittings Model 20 mm 25 mm 32 mm 40 mm 50 mm HW130 18 m 85 m 300 m 320 m - HW160 10 m 45 m 1

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 18 7.0 TROUBLESHOOTING BOILER WILL NOT LIGHT Possible cause Remedy Automatic ignition system fails Check gas is connected and on. Pump not running Check pump and flow switch Pump air locked Air bleed system & pump bearing Flow switch open Air bleed system. Check continuity Defective gas control Shut off gas supply and call for service Thermostat turned off Turn on Set temperature lower than water temperature Increase set temperature Water too hot-fault co

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 19 8.0 HW130 – HW160 WIRING DIAGRAMS 8.1 MODEL HW130 – HW160 Modulating Boilers JUMPER LOCATIONS ROOM THERMOSTAT CONNECTIONS

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 20 9.0 ONE YEAR LIMITED WARRANTY GENERAL CONDITIONS Hurlcon cover your boiler with a limited 1 year warranty against defective materials and workmanship from the date of purchase (plus 30 days to allow for installation). The heat exchanger, burner and cabinet are covered by a five year limited warranty (plus 30 days to allow for installation). Proof of purchase date must be provided in order to substantiate warranty claim. The warranty includes 12 months in field labour costs where the boiler is installed in a capital city metropolitan area. Labour

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 21 10.0 MOUNTING INSTRUCTIONS Mark the fixing hole locations for the top mounting bracket at the desired height. Mark the fixing hole locations for the bottom mounting bracket with the holes at 820mm centres. Securely fix the top and bottom mounting bracket (WS0901) (WS0902) to the wall. Lift the boiler over the bracket sliding the bracket lugs into the slots in the boiler.

• Huricon Heating HW130, HW130 & HW160 Modulating Boiler 24 HURLCON HEATING Pty. Limited. A.B.N. 97 007 284 504 www.hurlconheating.com.au email: [email protected] Information and specifications subject to change without notice. Victoria: New South Wales: Queensland: South Australia: Western Australia: Gold Coast: Townsville: Ph: (03) 9554 2275 Ph: (02) 9853 2100 Ph: (07) 3308 5400 Ph: (08) 8152 7600 Ph: (08) 9350 2600 Ph: (07) 5552 2600 Ph: (07) 4750 3100 Fax: (03) 9554 2272 Fax: (02) 98532170 Fax: (07) 3308

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