Powertronix VELA 50-60 kVA Operation & User’s Manual
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Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 11 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 2.4 UPS POSITIONING All the size and configurations are developed in the same cabinet with the characteristics described in the tables 2.4a-b-c below: 6 PULSES VERSION (STANDARD) POWER (kVA) DIMENSIONS W x D x H (mm) WEIGHT (Kg) 50 196 60 530 x 950 x 1220 196 Tab. 2.4a 12 PULSES VERSION POWER (kVA) DIMENSIONS W x D
POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 35 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 4.10 INSTRUCTIONS FOR RETURN FROM MANUAL BY-PASS MODE TO NORMAL OPERATION IN POWER SAVE MODE To return to normal operation from the manual bypass mode
POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 31 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 4.5 INSTRUCTIONS FOR RETURN FROM MANUAL BY-PASS MODE TO NORMAL OPERATION To return to normal operation from the manual bypass mode, proceed as follows: 1. Close the INPUT R
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 6 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 1.2.4 CIRCUITS FOR REMOTE COMMUNICATION Remote communication board (the code CS0118), gives possibility of monitoring and communicating with UPS. Monitoring can be implemented with the PC and dedicated software or through a remote panel. There are also voltage free contacts available on the terminal board
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 10 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 2 INSTALLATION INSTRUCTIONS 2.1 GENERAL INFORMATIONS This chapter describes the system installation procedures and lists the following subjects: 2.2 Reception and identification 2.3 Storage 2.4 UPS positioning 2.5 Room specifications 2.6 Arrangement and connection to mains 2.7 UPS Auxiliary connections 2.8 Earth connection 2.2 RECEPTION AND IDENTIFICATION After removing the packing, vis
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 2 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 INDEX INDEX ................................................................................................................................................................................2 1 UPS GENERAL INFO.............................................................................................
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 1 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 USER MANUAL VELA 50-60 kVA Document : DT0419 English - Ptx Revision Date Checked by Approved by 00 01-10-2007 01-10-2007 Riccardo G. Darek A. 01-10-2007 Andrea G. 01 22-10-2007 22-10-2007 Gabriele P. 22-10-2007 Andrea G. 02 10/12/2008 10/12/2008
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 39 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 6 TROUBLESHOOTING 6.1 GENERAL ALARMS In the event of a UPS fault, the default screen will be replaced by one of the alarm messages shown in the table below: Alarms Messages CAUSES ACTIONS INVERTER OFF Initial start-up Permanent overload Start the inverter Check the output INVERTER OVERLOAD Continuous overload on UPS output Check the output load and restart the inverter Check the output short c
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 33 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 4.8 INSTRUCTIONS FOR TURNING ON THE UPS IN POWER SAVE MODE This procedure must be followed to start the UPS beginning from a completely de-energized state. Prior to proceed, make sure that all electrical connections of the system are controlled by authorized person and all external power breakers remain close. Verify if MANUAL BY-PASS I3 switch remains in OFF state (down position) and it’s blocked mechanically with the pad
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 17 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 2.7 UPS AUX CONNECTIONS The communications boards are mounted over the power circuits breakers. The standard equipment is composed of the remote communication board (CS0118) and set-up for the SNMP board. It is possible to connect a second (optional) communication board (CS0118) in
POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 7 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 1.3 REMOTE PANEL The remote panel is used for remote viewing of the UPS state; it shows the status of the main UPS blocks with LED indicators and the sound signalization in th
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 34 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 4.9 INSTRUCTIONS FOR SWITCHING SYSTEM IN POWER SAVE MODE TO MANUAL BYPASS MODE If for maintenance purposes or other reasons the UPS must be excluded from the system, providing at the same time mains power to the critical load, proceed as follows: 1. Turn off the inverter Using menu 1. CONTROL MODE select Inverter ON/OFF and press ENTER This turns off the inverter and uninterrupted supply is no longer guaranteed to the load
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 5 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 1.2 CONFIGURATIONS AND OPTIONAL EQUIPMENTS 1.2.1 BASE CONFIGURATION The UPS is available in the following configurations: - Six pulses configuration 50-60 kVA - 12 pulses configuration 50-60 kVA - 12 pulses configuration + low THD 50-60 kVA 1.2.2 BATTERY CABINET If required, the UPS can be furnish with additional optional battery cabinet to increase the autonomy All the batteries will be mounted in a separate cab
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 41 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 7 SCHEDULED MAINTENANCE The UPS while its lifetime requires scheduled maintenance cycles to maintain operating reliability and efficiency. Scheduled maintenance must be performed by the company which provided the machine or company specialized and trained on the system by the seller. 7.1 ANNUAL MAINTENANCE (OR performed EVERY SIX MONTHS I
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 22 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 Tab 3.1a STATUS UPS OK Alarm present Alarm stopped GREEN LED ON* OFF ON RED LED OFF ON OFF On the control panel of master UPS in the parallel system, for its identification as a master, the normal operation is indicated by flashing green LED. 3.2 LCD CONTROL PANEL During normal UPS operation the control pa
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 12 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 Fig. 2.4 shows the external connections. Looking at the front, the cables input is located on the lower side and accessible after opening the main UPS door (fig.2.5) For the cables connection according to the UPS configuration refer to fig.2.4 fig. 2.4 Fig. 2.5 CABLES INPUT L1 INGRESSO PRINCIPALE INGRESSO RISERVA USCITA + - L2 L3 N L1 L2 L3 N L1 L2 L3 N +
POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 16 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 WARNING !! BEFORE CONNECTING THE UPS MAKE SURE THAT THE LINES WHICH CONNECT THE UPS MAINS AND RESERVE INPUT TO THE DISTRIBUTION PANEL ARE OPEN AND DISCONNE
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 13 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 2.5 ROOM SPECIFICATIONS The room where the UPS is installed must be clean; it must have pollution class 2 (CEI) and must be able to dissipate the heat produced by the machine, as shown in table 2.5a. Tab. 2.5a Power Rated power (kVA) Power dissipation (kW) 50 4 60 4.8 For correct battery ventilation, the room must be able to ensure an exchange of air equal or greater than the value shown in table 2.5b. Tab. 2.5b
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 27 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 4 INSTRUCTIONS FOR THE UPS 4.1 INTRODUCTION This chapter describes how to correctly use the system. The UPS may be in one of the following operating conditions: • Normal operation - The load is supplied by the UPS. The UPS is in normal operation and uses mains voltage to supply energy to the load and charge the batteries. This mode guarantees complete uninterrupted power passed to the load. • Operation with internal automatic b
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 23 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 It’s possible to move among 5 menu positions listed above, using the NEXT(>) or BACK(<) keys. Both the keys NEXT(>) and BACK(<) pressed simultaneously imply the ENTER command, which is used to confirm the actual menu selection and to change the menu level. To return to the previous menu level press the MENU key. Each alarm indication on the display is followed by a sound signal which can be switched off by pressing ESC
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 20 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 2.8.2 UPS MANAGEMENT SOFTWARE This software is used to monitor the conditions of the UPS via a PC connected to the system by the supplied cable. For more information on the installation and use of the software see the user manual which came with it. 2.8.3 REMOTE E.P.O. PUSHBUTTON Particular attention must be paid to the external connection of buttons or actuators for the EPO function (emergency stop). This conn
Powertronix VELA 50-60 kVA, POWERTRONIX SpA reserves the right to modify this document without any notice Pag. 30 di 41 R&D – PROCEDURA START - UP DT 0419 – E02 4.4 INSTRUCTIONS FOR SWITCHING SYSTEM TO MANUAL BY-PASS MODE If for maintenance purposes or other reasons the UPS must be excluded from the system, providing at the same time mains power to the critical load, proceed as follows: 1. Select menu 1. CONTROL MODE Select the item Transfer load to reserve netwo
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