Manualios.com

Porsche 911 Carrera Technical Manual

Porsche 911 Carrera Manual Online:

3.75, 899 votes
Porsche 911 Carrera User Manual
Porsche 911 Carrera User Guide
Porsche 911 Carrera Online Manual

Text of Porsche 911 Carrera User Guide:

  • Porsche 911 Carrera, Final drive -Differential, differential lock 911 Carrera (996) 6. Use master gauge 385/30 to set the measur- ing mandrel to the setting dimension (in the example: 70.27 mm). Zero the dial gauge (3 mm measurement range) with 1 mm preload. 8. Fit side transmission cover without O-ring and fasten it with four screws tightened in diagonally opposite sequence. Note Do not use a hammer when fitting the side transmission cover (the final dimension plate is held by magnets and could fall off). Move the cover to its installation position only by uniformly tightening the screws. 385/30 9150 ..- ~~f14 9. Pull out the second centring screw with the spind

  • Porsche 911 Carrera, 911 Carrera 4 (996) Transmission 3 Technical data Key to transmission numbers 303_98 G96/30 --r 1 T 001014 T Serial number Transmission type Index for version within transmission number 1 = normal differential 3 -103 3 Technical data Printed in Germany -14, 1998 C4S3_101

  • Porsche 911 Carrera, 911 Carrera (996) Manual transmission -Actuation, ass. housing 6. Observe installation position of the locking elements. 5. Fit shift collar onto the guide sleeve so that the dotting marks "B" are centred with respect to the balls. Additionally, the recognition groove "A" around it must face the 2nd gear. 324_99 A = Recognition groove (must face the 2nd gear) 320_99 1 = Shift rod for 3rd and 4th gears 2 = Lock (short) 3 = Shift rod for 5th and 6th gears 4 = Intermediate lock 5 = Lock (long) 6 = Shift rod for reverse gear

  • Porsche 911 Carrera, Clutch, actuation 911 Carrera (996) When boost spring B is installed for the first time, the optimised clutch pedal 996.423.139.09 must also be used. 3. Boost spring: Replacement procedure 3.1 Carrera Mod. '98 / some Mod. '99 The standard boost spring A (push rod on boost spring is open on one side / boost spring painted purple) Spare Part No. 996.423.081.09 is no longer available after existing supplies are used up. -. ~'. .~. Boost spring B 996.423.081.11 can then be used as a replacement (closed push rod / boost spring painted purple). This boost spring must not be greased. ~..~_.

  • Porsche 911 Carrera, Removing and installing sealing ring for input shaft -GT3 35 50 19 Tools 3 091_99 Explanation Special tool 9256 Item 1 Designation Pressure piece 9255 9251 2 Sleeve 3 Puller 35 -201 35 50 19 Removing and installing sealing ring for input shaft -GT3 Printed in Germany -25, 1999 GT335201

  • Porsche 911 Carrera, Clutch, actuation 911 Carrera (996) 6. Check the interlock switch adjustment on vehicles with interlock. Adjustment specification for interlock switch: The switch must be aligned so that, with the clutch pedal depressed, it is operated approx. 1 to max. 2 mm before the limit stop of the clutch slave cylinder is reached. 49_98 7. Install relay carrier, diagnostic socket and air duct. 8. Perform a function test on clutch and brake operation. 30 -16 30 05 19 996309 Removing and installing the clutch pedal Printed in Germany -18, 1998

  • Porsche 911 Carrera, Final drive -Differential, differential lock 911 Carrera 4 (996) 3. Grease bushing with approx. 3 g of Olista Longtime 3EP. 240_98 A -Bellows B -Cardan shaft C -Central shaft groove Tightening torques: Cardan shaft on transmission flange (MID) = 45 Nm (33 ftlb.) A -Bushing Transmission support; transmission carrier on transmission mount (M 10) = 238_98 4. Grease splines of the cardan shaft with Olista Longtime 3 EP. Slide shaft into the central shaft splines and fit on the transmission side. 65 Nm (48 ftlb Transmission support on body (MID) = 5. Push bellows forward until it engages in the

  • Disassembling and assembling GKN differential lock 3 4 6 J l 7 9 4"1-- 10 11 12 11 12 17 "" e e if - : I' j I I-' j , , c~ ~ / -l I I r- !~ .- 15 I 16 14 ~I 15 14 16 L l_- t:Jfy ~ l I 15---~ ~ "1I ~ 5 '<0'" j;~()~ l1~ /L \; c 1'1 10 9 ~I 8 13 12 11 12 I 2 1 568_98 Disassembling and assembling GKN differential lock

  • Porsche 911 Carrera, Manual transmission -Actuation, ass. housing 911 Carrera (996) Note: No. Designation Qty. Removal Installation 18 Spring 3 19 1 Shift fork (reverse gear) Fix shift rod with special tool 9650. Then adjust it so that just enough play remains at the shift collar when reverse gear is engaged. The synchroni- sing ring must be free to rotate in idle position 20 Inner race * 1 Mark for refitting. Pull off via guide sleeve No. 21 Fit with the same gear wheel. Heat to approx. 120°C 21 Guide sleeve (with snap ring) 1 Fixed gearwheel (5th gear) 1 Open side of the snap ring must not lie in the area of the driver dogs. Fit

  • Porsche 911 Carrera, Adjusting drive set Adjusting pinion shaft Determining thickness of adjusting shim "53" 53 = Ai + g -c Determine Al Al = Installation dimension E + pinion height Note Installation dimension E is marked on the crown wheel. 369_99 3. Determine dimension "c" Example: 70.27 mm + 42.31 mm 112.58 mm C = Cl + C2 -C3 E Pinion height Al Set the setting collar of measuring mandrel VW 385/1 to the dimension "a", - A A -Special tool 9508/1 368_99 a -approx. 65 mm 37O_99 2. Determine dimension "g". Measure width o

  • Porsche 911 Carrera, Manual transmission -Actuation, ass. housing 911 Carrera (996) Disassembling and assembling gear housing 190_99 Disassembling and assembling gear housing -GT3 GT334227 Printed in Germany -29, 1999 34 52 37 34 -228

  • Porsche 911 Carrera, Note: No. Designation Qty. Removal Installation 1 Pinion shaft 1 Observe pairing number. 2 1 Large flat-ground collar faces the tensioning plate 3 Fixed gearwheel for 4th gear Adjusting shim (S4) x Note the quantity and thickness for reinstallation 4 Adjusting shim (55) x Note the quantity and thickness for reinstallation 5 Input shaft with tensioning plate 1

  • Porsche 911 Carrera, Note: No. Designation Qty. Removal Installation 15 1 Shift collar (with asymmetri- cally pointed teeth) Synchronising components could pop out Dotting marks centred with respect to the driver dogs. Recognition groove must face to the loose gear- wheel for 3rd gear. Put on together with guide sleeve 3 16 Driver dogs Insert in correct position; curved side faces the shift collar 3 17 Ball 18 Spring 3 19 1 Mark for refitting Check for wear; fit in the correct position with the same gear wheel (nubs facing the driver dogs) Synchronising ring 1 Replace only in pairs 20 Loose gearwheel (3rd gear) Needle-roller assembly 1 Mark for refitting Fit with the same gear wheel 21 Input shaft 22 35

  • Porsche 911 Carrera, 2. Determine disc thickness "$5" S5 d + R -p -53 -C = d R 135.00 mm + 19.60 mm 154.60 mm -17.95 mm 136.65 mm -1.00 mm 135.65 mm -134.55 mm 1.10 mm = = p = $3 = S5 Note Always round the calculated disc thickness up or down to the nearest 0.05 mm. 39 08 15 Adjusting drive set -GT3 Printed in Germany -29. 1999 39 -224 GT339219

  • 911 Carrera Transmission, manual transmission Table of Contents 3 Transmission, manual transmission 3 1 1 3 4 4 3-1 page 3-1 page 3-1 page 3-1 page 3-1 page Transmission Technical data , 6-speed manual transmission G96/30 ..., -Manual transmission tightening torques FrontwheeldriveZ96.00 , -Front-axle drive tightening torques. ..., 30 305019 305037 300

  • Transmission 911 Carrera Technical data 6-speed manual transmission G96/30 Model year Installed in Code letter Equipment lype 1999 911 Carrera 4 (996) 6-speed G96/30 3-1 page 1 c3xxxxxl Technical data Printed in Germany -44,2001

  • Porsche 911 Carrera, 911 Carrera (996) Transmission Technical data -GT33 6-speed manual transmission G96/90 IllY! - " 'I ""': //' -- 1 {f /,.1- rIo-.lm I '-' ~ ~f ~! 089_99 Installed in Model year Type Code letter Equipment 911 Carrera (GT3) 2000 6-speed G96/90 3 -201 3 Technical data -GT3 Printed in Germany -25, 1999 GT33_201

  • Porsche 911 Carrera, 911 Carrera (996) Transmission 3 Technical data (manual transmission G96/00J Key to transmission numbers 127_97 G9600 T 1 T 001014 Serial number Transmission type Index for version within transmission number 1 = normal differential 2 = limited-slip differential 3-3 3 Technical data (manual transmission G96jOO) Printed in Germany -18, 1998 9963_1

  • 911 Carrera (996) Final drive -Differential, differential lock 39 40 37 Disassembling and assembling GKN differential lock -GT3 Tools A c B ~~1 96_99 Special tool Explanation Item Designation Connecting piece A Shop-made (flat steel 6 x 18) B P263 P264b 9646 Pressure piece c Pressure piece E Clamping jaws 39 -201 39 40 37 Disassembling and assembli

  • Porsche 911 Carrera, Manual transmission -Actuation, ass. housing 911 Carrera (996) Note: No. Designation Qty. Removal Installation 1 Hexagon-head bolt 1 Tighten to 25 Nm (19 ftlb.) 2 Bearing segment 3 Reverse idler gear 1 Small collar faces bearing segment No.2 4 Needle cage 5 Pin 6 Snap ring 1 1 Heat transmission cover to approx. 120°C. Drive in with an aluminium or copper rod after heat exchange Bearing outer race Heat transmission cover to approx. 120°C 8 Snap ring Cylindrical-roller bearing 1 Same as No.7 Same as No, 9 Oil

  • 911 Carrera (996) Manual transmission -Actuation, ass. housing 34 55 37 Disassembling and assembling front transmission cover -GT3 2 I 173_99 34 -225 34 55 37 Disassembling and assembling front transmission cover -GT3 Printed in Germany -29, 1999 GT334225

  • Porsche 911 Carrera, Manual transmission -Actuation, ass. housing 911 Carrera (996) Disassembly and assembly instructions Disassembly Note The locking elements or balls of the shift rod lock will fall out without being noticed if the shift rods are moved past the neutral lock or gear lock when the transmission is disassembled or assembled. 145_99 2. Shift into a gear, fix the drive shaft with special tool 9253 and unscrew the hexagon nuts for the pinion shaft and drive shaft. 4 and 7 = Intermediate locking elements 320_99 1. Fasten transmission on the assembly support with special tool P201 and drain the oil

  • Porsche 911 Carrera, Final drive -Differential, differential lock 911 Carrera (996) Sealing ring for limited-slip differential --Removing and installing halfshaft flange Note The sealing rings can also be replaced with the transmission installed. Installation 1. Fill the space between the dust and sealing lips with grease (e.g. Liqui -Moly) and drive in the sealing ring up to the mounting face using special tool 9252. Removal 1. Unscrew fastening screw for halfshaft flange and pull out halfshaft flange. / ;=

  • Porsche 911 Carrera, 911 Carrera (996) Manual transmission -Actuation, ass. housing 34 08 19 Removing and installing shift console Tools 600_96 litem Designation Locking bridge Special tool 9619 Explanation 3408 19 Removing and installing shift console Printed in Germany -4, 1997 996347 34 -7

  • Porsche 911 Carrera, 911 Carrera (996) Final drive -Differential, differential lock When carrying out assembly work on the final drive, readjustment of the pinion shaft and crown wheel or drive set is necessary only if parts are being replaced which directly influence the adjustment. In order to avoid unnecessary adjustment work, pay attention to the following table! Adjust: Crown wheel (S1 + S2) Drive pinion (S3/S4/S5) Part replaced Transmission housing x x Side transmission cover x x Large cylindrical-roller bearing and four-point bearing for pinion shaft Drive set x

  • Porsche 911 Carrera, Foreword 911 Carrera (996) 1 -The previous record sheet in the folder "O-Genera!" and the supplement contents sheet -red sheet- have been omitted. A supplement overview now appears sepa- rately in each folder. The new supplement contents sheet can be destroyed after the supplement is filed in the folder. rn Note! 2 -The page numbering in the new and the replaced chap- ters are no longer continuous. Each new chapter is now given an additional chapter number followed by the page number e.g.-2 Page 11 => Rep. Gr. 0; General 3 -The old

Related Products and Documents (Automobile):

Comparable Devices:

# Manufacturer Model Document Type File Updated Pages Size
1 Dirt Devil Infinity V8 Operating manual dirt-devil/infinity-v8-2NL.pdf 23 Oct 2022 41 2.78 Mb
2 MTD 128-260A Owner's manual mtd/128-260a-Y64.pdf 30 Aug 2023 12
3 Samsung SM-G386W Operation & user’s manual samsung/sm-g386w-Y73.pdf 27 Aug 2022 148
4 Makita PC5000C Instruction manual makita/pc5000c-8G9.pdf 20 Feb 2023 28
5 Craftsman 536.797470 Owner's manual craftsman/536-797470-MEO.pdf 08 Oct 2023 40 3.7 Mb
6 Secutron MR-2100 Installation manual secutron/mr-2100-H43.pdf 02 Jul 2023 38

Similar Resources:

  • Ford

    Mustang 2007

    (40 pages)
    Introduction2Shelby GT500 unique features4Driving your Shelby GT5008Alternate calibration 8Transmission operation 8Driving through water 9Ground clearance 9Washing your vehicle 9Chassis10Lug nut torque 11Roadside Emergencies15Temporary mobility kit 15Fuses and relays 22Wrecker towing 24Maintenance and Specifications28Engine oil 29Air filter(s) 33Part numbers …
  • Vauxhall

    Mokka 2014

    (217 pages)
    0 - 1Owner’s Manual Model Year 2014.5 Edition: January 2014 KTA-2749/2-VX-enVAUXHALL MokkaOwner’s Manual Model Year 2014.5 Edition: January 2014 KTA-2749/2-VX-en …
  • Ford

    F-750

    (264 pages)
    Introduction 4Congratulations 4Safety and environment protection 4Symbol glossary 8Vehicle inspection guide 9Instrumentation 20Warning and control lights 20Gauges 24Entertainment systems 28AM/FM stereo 28AM/FM stereo cassette 30AM/FM stereo cassette with CD 33AM/FM stereo with CD 37Climate controls 42Heater only 42Manual heating and air conditioning 43Lights …
  • Dodge

    Grand Caravan 2018

    (228 pages)
    Whether it’s providing information about specific product features, taking a tour through your vehicle’s heritage, knowing what steps to take following an accident or scheduling your next appointment, we know you’ll find the app an important extension of your Dodge brand vehicle. Simply download the app, select your make and model and enjoy the ride. T …
  • Nissan

    2008 Rogue

    (309 pages)
    Black plate (2,1)Model "S35-D" EDITED: 2007/ 7/ 3Welcome to the growing family of new NISSANowners. This vehicle is delivered to you withconfidence. It was produced using the latesttechniques and strict quality control.This manual was prepared to help you under-stand the operation and maintenance of yourvehicle so that you may enjoy many miles ofdr …
  • GMC

    2014 Acadia

    (16 pages)
    Review this Quick Reference Guide for an overview of some important features in your GMC Acadia. More detailed information can be found in your Owner Manual. Some optional equipment described in this guide may not be included in your vehicle. If you have additional questions about the features and controls in your vehicle, press the blue OnStar button to spe …

Comments, Questions and Opinions: