Sony HXC-100 Service Manual
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Sony HXC-100, 1-19 HXC-100/V1 (E) TX-126 Board GFEDC B A 1 2 3 4 D205 TX-126 BOARD (SIDE A) Ref No. Name Color Description Normal state D205 POWER Green Lights while both main power and standby power are supplied. CCU connected ON: Lit Standby: Off CCU disconnected: Off
Sony HXC-100, 4-15 HXC-100/V1 (E) Function Switch item Analog item scene fi le reference fi le Lens fi le operator fi le OHB fi le note Matrix Matrix Off OO XX X Preset Matrix on OO XX X Preset Matrix Sel XX XX X User Matrix on OO XX X R-G OO XX X R-B OO XX X G-R OO XX X G-B OO XX X B-R OO XX X B-G OO XX X Multi Matrix On OO XX X gate XX XX X Phase select XX XX X Hue OO XX X Saturation OO XX X digital liner saturation saturation on OO XX X saturation OO XX X OHB matrix OHB Matrix On XO XX X Phase select XX XX X Hue XX XX O Saturati
Sony HXC-100, 2-21 HXC-100/V1 (E) PSW2 x 5 CN1 Waterproof rubber SW-1404 board PSW2 x 5 CN2 VR knob Front switch cushion RE knob SW-1405 board 2-8-14. SW-1404 Board 1. Remove the inside panel. (Refer to Section 1-4.) 2. Remove the waterproof rubber from the toggle switch. 3. Remove the screw to remove the SW-1404 board in the arrow direction. 4. Disconnect the harness from the connector CN1 on the SW-1404 board. 5. Install a new SW-1404 board by reversing the steps above. 2-8-15. SW-1405 Board 1. Remove the insid
Sony HXC-100, 3-2 HXC-100/V1 (E) 3-1-3. File Data at Adjustment The fi le structure of the adjustment data of this unit is as follows. OHB File data Total adjustment data Scene Lens Reference . Lens fi le is used for compensating the deviation generated by switching the lens extender from OFF to ON and for compensating the difference in the characteristics between lenses. This fi le is stored in the camera. For electrical adjustments, mount the lens that is actually used. . The reference fi le stores the custom paint data adjusted by the video engineer. This fi le is stored in the camera and memory stick. Therefore, store this data in the memory stick fi rst before starting adjustment,
Sony HXC-100, 1-17 HXC-100/V1 (E) 1-5. Description of Onboard LED Indicators CD-61 Board AB C DE 1 2 3 4 D1 CD-61 BOARD (SIDE A) Ref No. Name Color Description Normal state D1 PWR Green Lights when all power voltages are nor- mal when the CCU is connected. Lit DPR-298 Board DCBAE 1 2 3 4 D101 D401 DPR-298 BOARD (SIDE B) Ref No. Name Color Description Normal state D101 POWER Green Lights when all power voltages on the board are normal. Lit D401 CTL Green Lights instantly at power-on and is turned off immediately by the CPU control. _
Sony HXC-100, 4-2 HXC-100/V1 (E) 4-2. Operator File Operator File stores data in the memory stick. Data is stored and read using the setup menu. m . Operator fi le data stored in the memory stick cannot be read when the power is just turned ON. . The current operator fi le data is retained even when the power is turned off by the power switch. . Before storing data in the memory stick, make sure that the LOCK switch on the memory stick is set to OFF. Storing (Refer to step 1 of Fig. 4-2.) Using OPERATION Menu of This Unit St
Sony HXC-100, 1-26 HXC-100/V1 (E) 1-8-3. Adjustment and Settings when Replacing SY-363 Board Camera settings and various fi les are stored on the SY-363 board. When the SY-363 board is replaced, the contents of the reference fi le, scene fi le, lens fi le, and operator fi le are lost. Store these fi les in a Memory Stick or other storage media beforehand, and then replace the SY-363 board. Since the OHB fi le is stored in the CCD unit, it is not lost by the replacement of the board. Replacement 1. Store the reference fi le, scene fi le, and operator fi le in a Memory
3-29 HXC-100/V1 (E) 3-6-3. Procedures to Be Taken When the RPN Compensation Fails When the RPN compensation is not successful even after the manual RPN compensation adjustment was made, the following causes are possible. . An adjacent wrong position was compensated. . The compensation failed due to the infl uence of other RPNs. . The RPN with a very large level has
3-4 HXC-100/V1 (E) 3-1-5. Setup Menu Some of adjustments given in this section use the setup menu. The setup menu consists of the following menus. In addition, there is a TOP menu indicating the entire confi guration of menu items. . USER menu . USER MENU CUSTOMIZE menu . OPERATION menu . PAINT menu . MAINTENANCE menu . FILE menu . DIAGNOSIS menu . SERVICE menu For some
Sony HXC-100, 4-7 HXC-100/V1 (E) Reading the Reference File from the Memory Stick (Refer to step 3 of Fig. 4-4.) Using FILE/MAINTENANCE Menu of This Unit 1. Reference File data stored in the camera can be changed by reading the Reference File data stored in the memory stick. 2. The Reference File data in the memory stick cannot be applied to the camera only by reading the data. To apply the data, execute the automatic level adjustment. [MAINTENANCE] → [AUTO|SETUP] → [AUTO|LEVEL] n Reference File data stored in the memory stick cannot be read when the power
Sony HXC-100, 2-1 HXC-100/V1 (E) B3 x 10 B3 x 10 Front assembly TG-265 board CN1 CN3 Section 2 Replacement of Main Parts 2-1. Replacing the CCD Unit n Do not replace the CCD unit with the power turned on. Before replacing the CCD unit, be sure to turn off the power switch and disconnect the TRIAX cable or the cable connected to the DC IN connector. 1. Remove the inside panel and open the outside panel. (Refer to Section 1-4.) 2. Disconnect the fl exible card wires from the connectors CN1 and CN3 on the TG-265 board. n Be careful not to bend the fl exible card wire. This shortens the wire life.
3-31 HXC-100/V1 (E) 3-6-5. RPN Compensation Flowchart If any RPN still remains after the manual RPN compensation adjustment, handle the RPN according to the following fl owchart. There is an RPN that was not compensated by the manual RPN compensation adjustment. The RPN level decreased? Check the connectors for connection between TG-265 and PA-353 boards. Perform
Sony HXC-100, 1-4 HXC-100/V1 (E) 0 DC OUT (4P FEMALE) 1 23 4 (External view) No. Signal I/O Specifi cations 1 UNREG GND _ GND for UNREG-OUT 2 NC No connection 3 NC No connection 4 UNREG-OUT OUT +10.5 to 17 V dc, 500 mA (max) !- DC IN (4P MALE) (External view) No. Signal I/O Specifi cations 1 EXT_DC (C) _ GND for DC (+) 2 NC No connection 3 NC No connection 4 EXT_DC (H) IN +10.5 to 17 V dc != AUDIO IN CH1/CH2 (3P FEMALE) 21 3 (External view) No. Signal I/O Specifi cations 1 AUDIO CH1/CH2 (G) __60 dBu, _50 dBu, _40 dBu, _30 dBu, _20
1-3 HXC-100/V1 (E) 8 RET CTRL (6P FEMALE) (External view) No. Signal I/O Specifi cations 1 INCOM MIC-ON/OFF (J, UC) ENG (CE) IN Zi > 10 kZ, ON : GND, OFF : OPEN 2 NC (J, UC) No connection PROD (CE) IN Zi > 10 kZ, ON : GND, OFF : OPEN 3 GND _ 4 RET 3-ON/OFF IN Zi > 10 kZ, ON : GND, OFF : OPEN 5 RET 1-ON/OFF IN Zi > 10 kZ, ON : GND, OFF : OPEN 6 R
Sony HXC-100, 1-1 HXC-100/V1 (E) Section 1 Service Overview 1-1. Connectors and Cables 1-1-1. Connector Input/Output Signals ![ 5 6 7 8 9 0 !- 1 2 3 4 !] !\ != Input/Output Signals 1 CCU (TRIAX) connector J: TAGIMI Triax connector UC: LEMO Triax connector CE: Fischer Triax connector 2 PROMPTER/GENLOCK/RET BNC type 75 Z, 1.0 V p-p 3 TEST OUT BNC type 75 Z, 1.0 V p-p Output Signals 4 SDI HD SDI signal BTA-S004A compliant BNC type 75 Z, 0.8 V p-p 1.485 Gbps 5 EARPHONE EARPHONE φ3.5 mm stereo mini jack
Sony HXC-100, 1-16 HXC-100/V1 (E) Screws with stopper Screws with stopper Outside panel A A Flexible card wires 1-4. Opening/Closing the Side Panel Inside Panel 1. Loosen the four screws with stopper to detach the inside panel. 2. Reinstall the inside panel by reversing the step above. n Turn all the toggle switches to the front side, and then attach the inside panel. Outside Panel 1. Loosen the fi ve screws with stopper and open the outside panel in the arrow direction. 2. Hook the outside panel to potion A (two locations) to fi x it. n
Sony HXC-100, 1-32 HXC-100/V1 (E) 1-12-2. Periodic Replacement Parts This table does not describe the guarantee period of part. The replacement period of each part depends on the environment and condition. Refer to “Section 2 Replacement of Main Parts” for the replacement method of parts. Part name Sony Part No. Check/replacement period FAN, DC (40 SQUARE) ! 1-787-847-11 Replace every two years * *: When used for eight hours a day. 1-12-3. Cleaning the Air Vents Clogging of dust or foreign matters may cause a temperature increase inside the camera, which may result in a failure. Clean the air vents every two or three months. Air vents Air vent Screws with stopper Shoulder pad assembly 1
Sony HXC-100, 1 HXC-100/V1 (E) Table of Contents Manual Structure Purpose of this manual .................................................................. 3 Related manuals ............................................................................ 3 Trademarks .................................................................................... 3 1. Service Overview 1-1. Connectors and Cables ....................................................1-1 1-1-1. Connector Input/Output Signals ............................ 1-1 1-1-2. Wiring Diagrams for Cables .................................. 1-7 1-1
Sony HXC-100, 3-16 HXC-100/V1 (E) A 3-4-2. Detail Level Adjustment Equipment: Waveform monitor (R, G, B) Test Point: SDI connector Object: Grayscale chart Preparations . Setting for MSU-900 DETAIL OFF button→ ON (dark) KNEE OFF button→ OFF (lit) . Shoot the grayscale chart so that the chart frame is aligned with the underscanned monitor frame. . Iris of the lens: A = 600 ?20 mV Adjustment Procedure MSU menu operation: . PAINT button → ON (lit) . Touch panel operation (Page 1/3) → [Detail] → [Detail|1] Adjustment item: Level Specifi cation: Adjust the detail level to be added to each step of the grayscale to the desir
Sony HXC-100, 3-32 HXC-100/V1 (E) <V.LINE> S04 TOP RPN CH SELECT : R RPN CURSOR : OFF CURSOR H POS : 1008 CURSOR V POS : 576 CURSOR JUMP : CURR V.LINE LEVEL. : 127 RECORD V.LINE : EXEC DELETE V.LINE : EXEC 3-7. Vertical Line Compensation m . Compensate the vertical line fi xed-pattern noise of the CCD using the following procedure. . Such vertical lines cannot be well compensated even with adjustment in some cases. In that case, re- place the CCD block. Use the SERVICE menu for vertical line compensation. For how to display the SERVICE menu, refer to Section 5-1. Open the V.LINE [S04]
1-12 HXC-100/V1 (E) System Control Block SY-363 Board This board comprises a CPU, peripheral devices, interfaces, a sync separator circuit, a video amplifi er, and a audio circuit. CPU and Peripheral Devices The CPU runs on the program stored in the fl ash memory (IC118, IC119). The program can be upgraded with a Memory Stick through the Memory Stick controller (IC128). The SY-363 board
Sony HXC-100, 2-20 HXC-100/V1 (E) PSW2 x 5 PSW2 x 5 PSW2 x 5 CN5 CN1 CN2 CN3 CN6 MS-91 board Front switch bracket 2-8-11. MS-91 Board 1. Remove the inside panel and open the outside panel. (Refer to Section 1-4.) 2. Remove the SW-1404 board. (Refer to Section 2-8-14.) 3. Remove the CN-3070 board. (Refer to Section 2-8-3.) 4. Remove the SW-1405 board. (Refer to Section 2-8-15.) 5. Disconnect the fl exible card wire from the connector CN5 on the MS-91 board. n Be careful not to bend the fl exible card wire. This shortens the wire life. 6. Disconnect the harnesses from the connectors CN1 and CN2 on the MS-91 board. 7. Remove the three screws and draw the MS-91 bo
Sony HXC-100, 1-27 HXC-100/V1 (E) 1-9. Setting Intercoms Since there are various types and usages of headsets for the intercoms, appropriate settings must be made for each type of headset. Talk (microphone) setting Check the type of the headset microphone, and make the microphone setting with the camera OPERA- TION menu. Microphone sensitivity, power supply system, and balanced/unbalanced inputs can be set. Normal carbon microphone Set INTERCOM MIC in the HEADSET menu to CARBON. Normal dynamic microphone 1. Set INTERCOM MIC in the HEADSET menu to DYNAMIC. 2. Set UNBAL (balanced/unbalanced input) in the HEAD
Sony HXC-100, 3-11 HXC-100/V1 (E) (H SAW) H: LINE V: FIELD (H PARA) (V SAW) (V PARA) 3-3-4. Black Shading Adjustment Preparation . Setting for MSU-900 CLOSE button → ON (lit) GAMMA OFF button → OFF (lit) MASTER GAIN → 12 MASTER BLACK → 30 Adjustment Procedure 1. Adjustment Item: MENU: SERVICE PAGE: BLACK SHADING ITEM: H SAW, H PARA, V SAW, V PARA [R], [G], [B] Specifi cation: Adjust this so that each WFM channel be- comes as fl at as possible. (Check this in the mode of V: FIELD, H: LINE.) 2. Execute fi le storing. MENU: SERVICE PAGE: BLACK SHADING ITEM: STORE FILE
Sony HXC-100, 2-9 HXC-100/V1 (E) B3 x 10 B3 x 10 20 mm 10 mm or less TRIAX CN (T) assembly CCU (TRIAX) connector Ferrite cores 5. Remove the four screws to remove the TRI- AX CN (T) assembly. 6. Install a new CCU (TRIAX) connector by reversing the steps above. n Arrange the harness so that the two ferrite cores come to the positions shown in the fi gure.
2-13 HXC-100/V1 (E) PSW 3 x 6 PSW 3 x 6 CD-61 board CD board assembly ENC-112 board PSW 2 x 5 CN202 CN203 2-8. Replacing Boards 2-8-1. CD-61 Board 1. Open the outside panel. (Refer to Section 1-4.) 2. Disconnect the fl exible card wires from the connectors CN202 and CN203 on the CD-61 board. 3. Remove the four screws (PSW3 x 6) to remove the CD board assembly
Sony HXC-100, 2-14 HXC-100/V1 (E) B 3 x 10 M 2.6 x 5 CN2 CN2 CN-3069 board Handle subassembly LE-355 board B 3 x 10 M 2 Handle cover 1 2 Hook Hole 2-8-2. CN-3069 Board 1. Remove the two screws and slide the handle cover slightly (Arrow 1). 2. Remove the handle cover so that the hook is released from the hole in the handle subas- sembly (Arrow 2). 3. Disconnect the harness from the connector CN2 on the LE-355 board. 4. Remove the four screws (B3 x 10) and remove the handle subassembly in the arrow direction. 5. Remove the two screws (M2.6 x 5) and lift the CN-3069 board. 6. Disco
Sony HXC-100, 3-21 HXC-100/V1 (E) A 3-4-7. Pedestal Level Adjustment Equipment: Waveform monitor (R, G, B) Test Point: SDI connector Preparation . Setting for MSU-900 CLOSE button → ON (lit) Adjustment Procedure 1. MSU menu operation: . PAINT button → ON (lit) . Touch panel operation (Page 1/3) → Black Adjustment item: R, G, B, Master Specifi cation: Adjust the levels A to desired level for R, G and B respectively. To adjust all levels for R, G and B simultaneously, adjust them using Master. (Reference value: A = 21 mV)
Sony HXC-100, 1-30 HXC-100/V1 (E) 1-11. Note on Replacement of Lithium Battery A lithium battery is mounted on the SY-363 board to back up the real time clock (RTC). If a battery comes to the lifetime, then RTC stops. Therefore, the battery must be replaced. SY-363 board/CR2032: Sony Part No. (! 1-528-174-xx) c In replacing, ensure that the battery is installed with “+” and “_” poles connected to the correct terminals. Improper connection may cause an explosion or leakage of fluid, resulting in injury or damage to surrounding properties.
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