Sperre HV2/210 Instruction Manual
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Sperre HV2/210, April 2002 Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:[email protected] Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:[email protected] Sperre Asia PTE LTD Tel +65 763 63 00 Fax +65 763 18 11 E-mail:[email protected] Sole suppliers of genuine spare parts GB INSTRUCTION MANUAL AIR COMPRESSOR HV2/210 Water-cooled
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 1 - GB INTRODUCTION The purpose of this handbook is to describe the design and function of the compressor and to provide basic instructions for inspection and maintenance of the equipment. To ensure proper installation, operation and maintenance from the very beginning, it is essential that the operator should read this handbook with care and attention. The maintenance intervals and certain technical details given in this handbook ate mean values based on experience. These values may vary depending upon the operating conditions of the individual compressor. The
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 2 - 1. ORDERING REPLACEMENT PARTS A list of replacement parts and drawings of the various components will be found at the end of this handbook. The following information must be given when ordering spares. A. COMPRESSOR TYPE B. COMPRESSOR SERIAL NUMBER C. PART NUMBER AND DESCRIPTION D. QUANTITY ORDERED E. RATED WORKING PRESSURE OF COMPRESSOR The type designation (A) and serial number (B) are shown on the rating plate which is fixed to the crankcase. The rating plate is shown in Fig. 1. Pleace note that the manufactorer does not supply oversize o
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 3 - 2.2. Safety equipment The compressor is fitted with two safety valves, one after the first-stage compression and the other after second- stage compression. The safety valves, which are set at the factory in accordance with the working pressure specified by the customer, ensure that the pressure does not exceed the limit for which the compressor and the compressed air system are dimensioned. The cylinder block cooling jacket is fitted with a safety plate which will be blow out if the cooling water
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 4 - 3.3. Starting up Before initial starting up and after long periods out of use, carry out he following operations: A. Check the oil level. B. Check that the quality of the oil has not been impaired by water or other foreign matter. C. Check compressor valves and lubricate the cylinder with oil. D. Turn over the compressor by hand, with the suction valve relieved by means of the manual valve opener. E. Check cooling water circulation. F. Check that the air line cock between the compressor and the air rese
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 5 - 4. FAULT TRACING The following are some of the faults that may arise in operation. A. Compressor capacity is low and/or compressor not supplying full pressure. Possible cause Remedy Dirty, damaged or Clean and check all valves. worn valves Replace defective parts. Sticking piston rings Dismantle rings. Clean grooves and rings. Replace defecive parts. When reinstalling, lubricate cylinder walls with oil. Leaking safety valves Overhaul safety valves, adjust to correct lifting pressu
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 6 - 5. INSPECTION AND MAINTENANCE IMPORTANT: PERSONAL SAFETY Before starting any kind of work on the compressor, the electricity supply must be switched off at the starters and also at the main switchboard. Hang a notice on the switch on the main switchboard to show that repairs are in progress. 5.1. Maintenance schedule Change the lube oil after approximately the first 200 hours of running in. Drain off the oil while it is warm, clean
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 7 - 5.2. Valves In the parts list and drawings each valve is shown complete, with its own part number, and also dismantled with the part numbers of the individual components. After overhaul or replacement of parts, assemble the valves in sequence as shown in the drawing of the dismantled valve. When assembling valves, lubricate the nut and valve bolt and tighten to the torques (in kpm) given below: Dimension Minimum Maximum M10 2.00 2.45 M12 3.60 4.40 M14 5.70 6.90 M16 9.00 11.00 IMPORT
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 8 - 5.3. Lubricating oil system The lube oil pump is a gear pump which is normally capable of operating for long periods without maintenance. The pump is directly driven from the end of the crankshaft, and oil pressure is controlled by means of a by-pass valve in the pump. To overhaul, dismantle the mounting flange and pipe connections, and pull the pump out. An easily replaceable lube oil filter is fitted
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 9 - 5.5. Piston and piston rings Dismantle the piston as follows: LP piston A. Remove the cylinder head without dismantling the valves. B. Remove the big-end bearing bolts and bearings. C. Withdraw the piston and connecting rod from above. Assembly sequence is the opposite of the above. HP piston AA. Remove the big-end bearing bolts and lower bearing shell. Turn over the crankshaft to top dead centre and then back. The upper bearing shell can now be removed. BB. Turn over the crankshaf
Instruction manual for Water-cooled Air Compressor HV2/210 - 10 - 5.7. Coolers To ensure reliable operation of the compressor it is important to keep the LP and HP coolers free from deposis of carbon and cooling water salts etc. Insufficient cooling causes excessive air temperature and progressively increases the formation of carbon deposits.
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 11 - 6. TECHNICAL DATA T.1. Coolant flows Shaft speed rpm. 580 - 725 - 875 - 975 Coolant flow l/min. 7-10 bars................................ : 17 - 21 - 26 - 28 Pressure drop across compressor (mm.w.c.)....... : 110 - 180 - 280 - 350 Coolant flow l/min. 15-35 bars.............................. : 21 - 26 - 32 - 35 Pressure drop across compressor (mm.w.c.)....... : 180 - 280 - 440 - 550 T.2. Recommended pressures and temperatures Recommended minimum inlet temperature Cooling water .................... : 30 o C R
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 12 - T.4. Clearances Suction valve LP Lifting height (mm)............. : 1.2 Pressure valve LP Lifting height (mm)............. : 1.2 Suction valve HP Lifting height (mm)............. : 1.1 Pressure valve HP Lifting height mm).............. : 1.4 Cylinder/piston clearance LP (mm)............. : 0.35 Cylinder /piston clearanse HP (mm)............. : 0.25 Piston/cylinder head clearance LP (mm)............. : 1.4 - 1.8 Piston cylinder head clearance HP (mm)............. : 1.4 - 1.8
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 13 - 7. Replacement Parts List - Water Cooled Air Compressor - HV2/210 Part Qty. Description No. 1012 1 Crankcase 1038 1 Crankcase cover 1041 1 Crankcase cover - dipstick side 1058 1 Bearing housing - flywheel side 1062 1 Bearing housing - lub. oil pump side 1076 1 Flywheel 1103 1 Cylinder block 1153 3 Main bearing shell cups 1163 4 Bearing shell cups, pair 1171 1 Cooler cover - Pos. 1 1175 1 Cooler cover - Pos. 3 1231 1 Frame - burst
Sperre HV2/210, Instruction manual for Water-cooled Air Compressor HV2/210 - 14 - Part Qty. Description No. 4189 34 Stud - crank case covers 4192 16 Stud - inspection hole 4193 4 Stud - bursting disk 4197 6 Stud - main bearing housing 4198 1 Stud - LP separator 4202 10 Stud - cooler cover 4204 2 Stud - cooler cover 4208 16 Stud - valve cover 4209 12 Stud - cooler cover 4215 8 Stud - cylinder block / crank case 4219 6 Stud - cylinder top 4236 4 Nut - drain plate 4237 34 Nut - crank case cover 4238 32 Nut - inspection hatch, cooler cover 4240 44 Nut - cooler cover, valve cover 4242 6 Nut - cylinder top 4253 6 Lo
3927 4193 4447 4296 3929 4420 3929 7648 7645 7664 4236 3929 3929 3929 7654 4273 7651 7591 4271 3927 4416 7655 7595 4202 4238 4240 4198 7620 3932 7657 7660 7659 7665 4296 3519 3505 3533 3398 3468 3486 4204 4238 4624 3716 4053 4433 1366 3906 2998 7609 3906 4240 7747 7593 3932 7665 7750 3929 4296 3906 7754 3544 1038 1041 HV2/210 APRIL 2002 4070 1103 3384
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