3Disc FireCR+ Service Manual

Text of 3Disc FireCR+ User Guide:

• Service Manual FireCR + Computed Radiography Scanner 26 Parts Removal/Replacement | FireCR + 4. Take note of wiring harness routing under BLDC bracket. 5. Remove 2 cable clamps along the side of the scanner (#2 Phillips). 6. Unplug wire connector from Main Board. 7. Loosen set screws on belt pulley on motor and axle. 8. Slide both pulleys toward s

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 14 Parts Removal/Replacement | FireCR + Parts Removal/Replacement Top Cover 1. Turn the power off. 2. Unplug the USB cable and power cord. 3. Remove 4 front screws and 3 rear screws from the base plate (2.5mm hex). 4. Pull back cover.

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Contents 3 Contents Components ....................................................................................................... 4 Installation ......................................................................................................... 5 Table Top ................................................................................................................................................... 5 Wall Mount ............................................................................................................................................... 6 Connections ..................

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Calibration 11 Understanding the Cal-files: Calibration files can be found in the software folder. Windows Photo Viewer can view the Cal- files. We recommend that you open the “High Dose” calibration of each cassette size to verify an artifact free calibration. 14 x 17 Cassette Calibration 10 x 12 Cassette Calibration File Description File Description Cal0.tif Scan Blank Cal4.tif Scan Blank Cal1.tif Scan Low Dose Cal5.t

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Troubleshooting 35 Troubleshooting Image Quality Artifacts Symptom Cause Solution Horizontal stripes in the image #1: Most horizontal stripes are caused by a mechanical disturbance in either the reader or the cassette. The lines are created during the readout process when the IP skipping out of the cassette, the stage skipping along the guide rods or a faulty Y-axis motor causes the movement speed in the Y-axis to fluctuate. This problem can either be solved by changing the faulty cassette, performing a stage alignment or exchanging the Y- axis motor. Horizontal st

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 4 Components | FireCR + Components Recommended Computer Requirement Operation System Microsoft Windows 7 CPU Core Duo / Core2 Processor Memory RAM 4GB or more Hard Disk 300GB Free Hard Disk Space Network 1Gbps Ethernet Video 32 bit Color Display Video Resolution 1280 x 1024 Item Qty FireCR+ Computed Radiography Scanner 1 Fire Kit (Optional Product Identification Card) 1 14” x 17” Cassette 1 10” x 12” Cassette 1 14” x 17” Imaging Plate (Installed in the cassette) 1 10” x 12” Imaging P

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Installation 5 Installation Table Top 1. Install on a flat and stable surface. 2. Adjust the feet underneath the scanner to ensure stability. 3. Allow 50cm (20 inches) of free space at the front for cassette insertion and 20cm (8 inches) in the back for cables and power switch access.

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 38 Troubleshooting | FireCR + Figure 5. Example of incorrect alignment of optics mirror. Figure 6. Example of defective optics module (unstable Laser power). Figure 7. Example of horizontal lines from a faulty Y-axis motor or an incorrect stage alignment. To correct this issue, please follow the mechanical troubleshooting manual (readjust the Stage assembly including Timing belt or replace the defective Y-axis motor).

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 16 Parts Removal/Replacement | FireCR + Internal Cover 1. Remove Top Cover. (Pg. 14) 2. Remove the 6 screws on top of the Internal Cover (#2 Phillips). Note: Some scanners have 10 screws. 3. Disconnect the cassette lock cables from the cassette lock board and feed them through the hole in the middle of the Internal Cover.

• Service Manual FireCR + Computed Radiography Scanner FireCR + | Parts Removal/Replacement 19 5. Disconnect the 2 ribbon cables and wire connector. 6. Replace the old core board with a new core board. 7. Reinstall the nuts to secure the core board. 8. Connect the 2 ribbon cables and wire connector. 9. Put Loctite on the nuts. BLDC Board 1. Remove Top Cove

• Service Manual FireCR + Computed Radiography Scanner FireCR + | Parts Removal/Replacement 25 10. Unplug wire connector from Main Board. 11. Process is the same for other aligner motor. 12. Reinstall in reverse order. Y-Axis Motor 1. Remove Top Cover. (Pg. 14) 2. Remove Internal Cover. (Pg. 16) 3. Remove BLDC Bracket (2.5mm hex)

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 10 Calibration | FireCR + Calibration Procedure This screen will appear: Step 1: Auto alignment Step 2: Erase Run an erase cycle to remove any residual radiation that may be left on the phosphor. Step 3: Scan Blank Without exposing the cassette, insert it into the reader and press the “Scan Blank” button. Note: Use the same cassette for the entire calibration. Step 4, 5, & 6: Scan Low, Medium, & High Dose Expose the entire cassette at the recommended values and if the value is out of range adjust mAs until the

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 36 Troubleshooting | FireCR + Artifacts (cont.) Symptom Cause Solution Image is extremely dark This issue is usually caused by an excessive overexposure of the IP or improper window/level settings for the image Start by adjusting the window/level settings for the image, assisted by the histogram in the QA menu. If large parts of the image have been burnt away, the image has most likely been overexposed. An overexposure can be determined by an exposure index at 2500 or higher. Noisy Images There are

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Troubleshooting 39 Mechanical Noise Belt Jumping Bent main board plate 1. Remove Top Cover. (Pg. 14) 2. Remove internal frame from base. 3. Remove two spike fastener clips holding the main board plate. 4. Remove 4 hex screws. 5. Once screws and clips are removed from the main board plate begin to push up towards the board until the plate is straight again. 6. Reinstall in reverse order. Belt tension 1. Remove Top Cover. (Pg. 14) 2. Remove the Internal Cover

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 18 Parts Removal/Replacement | FireCR + 4. Unscrew the 6 screws that hold down the board and replace (2.5mm hex). 5. Make sure to connect the cables correctly when reassembling. The cables all have tags corresponding to descriptions on the connectors. 6. Once you've finished the replacement of the main board, replace the internal and Top Cover. Core Board 1. Remove Top Cover. (Pg. 14) 2. Remove Internal Cover. (Pg. 16) 3. Remove the Loctite on the nuts. 4. Unscrew the 4 nuts on the core board.

• Service Manual FireCR + Computed Radiography Scanner FireCR + | Parts Removal/Replacement 17 4. Lift off Internal Cover. 5. Refit in reverse order. Note: There are two grooves on each side of the Internal Cover front. When refitting the Internal Cover, make sure that the cables on both sides go through the upper grooves. Refit it from front to back and mak

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Reader Diagnostics 13 Diagnostics Window Gauge 1: Rotating mirror RPM (Has to be 1800RPM +/- 10) Gauge 2: Right PSD peak Gauge 3: Right PSD balance Gauge 4: Left PSD peak Gauge 5: Left PSD balance Gauge 6: Internal frame temperature Gauge 7: Mainboard temperature Gauge 8: Eraser temperature Gauge 9: Laser module temperature

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 6 Installation | FireCR + Wall Mount 1. Turn reader on its side. Note: Do not turn upside down! 2. Remove adjustable feet. 3. Attach brackets to the scanner. Note: Washers go between the brackets and the bolts.

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Parts Removal/Replacement 31 4. Set the reader back down and remove from the bottom the two screws by the speed plate. 5. Remove the internal frame by lifting on the edge of each side. Note: Do not lift on anything but the Internal Cover as pulling on components will damage them! 6. When reattaching the internal frame, note that there are two pins at the bottom of the internal frame that fit into the base plate. Make sure that these pins fit before refitting the screws to the bottom of

• 3Disc FireCR+, Service Manual FireCR+ Computed Radiography Scanner Doc No.: TM-812 Rev: Aug 2013 Part No.: CR-FPM-01-003 3DISC, FireCR, Quantor and the 3D Cube are trademarks of 3D Imaging & Simulations Corp, South Korea, and its affiliates. All other trademarks are held by their respective owners and are used in an editorial fashion with no intention of infringement. The data in this publication are for illustration purposes only and do not necessarily represent standards or specifications, which must be met

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner FireCR + | Parts Removal/Replacement 21 Cassette Lock Motor Board 1. Remove Top Cover. (Pg. 14) 2. Remove Internal Cover. (Pg. 16) 3. The Cassette Lock Motor Board is located front section of the Fire CR+. 4. Remove the three wire harnesses that connect to the board. 5. Remove four screws holding the board down and lift up. Note: use a No. 2 screwdriver bit. 6. Reinstall in reverse order. 7. Reconnect the motor harnes

• 3Disc FireCR+, Service Manual FireCR + Computed Radiography Scanner 32 Parts Removal/Replacement | FireCR + RFID Board 1. Remove the Top Cover. (Pg. 14) 2. Remove Internal Frame. (Pg. 30) 3. The RFID board is located in the front mouth of the Fire CR+. 4. Disconnect all three harnesses going to the cassette lock motor.

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