E-TON EV3 E-MO Service Manual
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E-TON EV3 E-MO, SIGNALING SYSTEM 6-13 2. The tail/brake light fails to come on. 1. Tail/brake light bulb and socket • Check the tail/brake light bulb and socket for continuity. Refer to “CHECKING THE BULBS AND BULB SOCKETS” • Are the tail/brake light bulb and socket OK? 2. Brake light switches • Check the brake light switches for conti- nuity. Refer to “CHECKING THE SWITCHES”. • Is the brake light switch OK? 3. Voltage • Connect the pocket tester (DC 20 V) to the tail/brake light coupler (wire harness side
E-TON EV3 E-MO, GENERAL SPECIFICATIONS 2-1 SPECIFICATIONS GENERAL SPECIFICATIONS Dimensions Overall length 1,550 mm (61.0 in) Overall width 650 mm (25.6 in) Overall height 1,000 mm (39.4 in) Wheelbase 1,050 mm (41.3 in) Minimum ground clearance 115 mm (4.5 in) Minimum turning radius 1,600 mm (63.0 in) Basic weight 50 kg (110.2 lb) SPEC Chassis Frame type Steel tube FRAME Caster angle 24°00' Trail 73.5 mm (2.9 in) Tire Size front 2.25-14 27B Size rear Manufacturer front Manufacturer rear 2.25-14 27B Type
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 8 9 3 2 1 7 8 9 10 10 10 2-7 CABLE ROUTING SPEC Right turn light lead Right brake lead Cable brake, front Throttle lead Headlight lead Meter connector Horn lead Left brake lead Cable brake, rear Left turn light lead
E-TON EV3 E-MO, SIGNALING SYSTEM 6-12 CHECKING THE SIGNALING SYSTEM 1. The horn fails to sound. 1. Horn switch • Check the horn switch for continuity. Refer to “CHECKING THE SWITCHES”. • Is the horn switch OK? 2. Voltage • Connect the pocket tester (DC 20 V) to the horn connector at the horn terminal as shown. Positive tester probe red/white Negative tester probe ground • Set the main switch to “ON”. • Measure the voltage (DC 12 V) of brown at the horn terminal. • Is the voltage within specification? 3. Horn • Disconnect the blue/yellow connector at the horn terminal
E-TON EV3 E-MO, 4-4 MOTOR CONT Dowel pin Regulator MOTOR INSTALLATION WARNING • Reverse the removal procedure for installation. • It is necessary to confirm whether the regular and dowel pin are fastened tightly during brake cable installation. clearance to maintain at 5~10mm. • It is necessary to check and adjust the brake It is necessary to confirm whether brake indicator can light on and function regularly after adjusting brake. NOTICE
4-10 ˄ ˈ ˆ ˇ ˉ ˅ DRIVER CONT • Operate according the testing interface operation Status: Unable to starting computer booting (there is no display on the panel instrument or beep tone continues). steps. If the illustration in the left still doesn’t appear, the driver shall be replaced. Status: If electricity shuts down during riding (the power and instrument panel display
E-TON EV3 E-MO, 3-1 This chapter includes all information necessary to perform recommended checks and adjustments. These preventive maintenance procedures, if followed, will ensure more reliable motorcycle operation and a longer service life. The need for costly overhaul work will be greatly reduced. This information applies to motorcycles already in service as well as to new motorcycles that are being prepared for sale. All service technicians should be familiar with this entire chapter. INTRODUCTION/ PERIODIC MAINTENANCE/LUBRICATION PERIODIC CHECKS AND ADJUSTMENTS CHK ADJ INTRODUCTION PERIOD
E-TON EV3 E-MO, 88 888888 ODO Km/H mph Trip 8888.8 8888 P ow X NO Yes push 00 888888 ODO Km/H Trip 8888.8 1 ʳ 4-11 88 888888 ODO Km/H mph Trip 8888.8 8888 P ow X NO Yes ˄ˇ ˄ˈ ˄˃ ˌ ˄˄ ˄˅ ˄ˆ ˄ˇ ˋ ˉ ˈ ˇ ˆ ˅ ˄ ˊ ˄ INSTRUMENT PANEL CONT HOW TO READ INSTRUMENT CHECK AND TROUBLESHOOTING PANEL Total mileage Vehicle speed unit Battery residual power Failure signal Cancellation key Speed Single trip odometer(reset to zero) Signal code Power mode Button A Button B Turn light signal Headlight 5 4 3 2 1 14 15
E-TON EV3 E-MO, 1 31 1 4 1/1 51 21 1 3 4 2 4 5 7-14 T R . . 45 Nm (4.5 m • kg, 32.5 ft • lb) STEERING SYSTEM HEADLEBAR CHAS Remove the parts in the order listed. RemarksQ’tyJob/PartOrder For installation, reverse the removal pro- cedure. Front brake cable Front cap Meter side L/ R Headlight Meter Handle lever assembly (L) Handlebar grip (L) Handle lever comp (R) Left / right brake lever Handlebar Refer to "MOVING AND INSTALLING COVER " in cheaper 3.
E-TON EV3 E-MO, SIGNALING SYSTEM 6-10 SIGNALING SYSTEM CIRCUIT DIAGRAM –+ ELEC ON OFF ON OFF L R PUSH 10A 30A Y/B B/W B/W Y/B B/W Gr B/W Gr Br/B Y/G G/Y G/Y G/Y G/Y G/Y Y/Br G/B Br/B Y/Br G/B Br/W Y/G G/Y Br/W B/Y LG LG B/Y LG LG LGLG Br Br LG Br Br Br BrBr Br/Y Br/Y Br/Y Y/R B/Y Y/R Br/Y Br/Y Br/YBr/Y R B B R R/W B/Y B/Y B/Y B/Y B/Y B/Y L L G G Y Y Gr Br/W Y/Br Y/B Y/G Br/B L G Y R Or Or B W/Pu B/Y B/Y Y/R Y/R Y/R Br LG L/Y Br/Y Br/Y Y/R R/W R/W R/W R/W G/Y G/Y R/W B/W B/WY/B Br/W B/W Br/W G/B Y/B G/B Y/W G/W L/W Y/W G/W L/W B
E-TON EV3 E-MO, 2 3 4 2 7 7 2 2 6 5 3 4 2 6 5 6 5 7-18 LOWER BRACKET CHAS 1. Remove REMOVING THE LOWER BRACKET • Front fender assembly • Ring nut • Ball race cover • Bearing ball • Ball race outer • Ball race upper • Removing the ring nut by the steering nut wrench . • Support the front fork safety and firmly, avoid topple and fall. • Do not lose the bearing ball inside of the bearing. 2. Remove • Front fender Please refer to "FRONT FROK" in cheaper 7. CHECKING THE LOWER BRACKET 1. Washing the bearing ball with solution. 2. Check • Bearing ball 3LWWLQJGDPDJHĺUHSODFH 3. Check • L
E-TON EV3 E-MO, 3-7 ADJUSTING THE FRONT/REAR BRAKE CHECKING THE BRAKE SHOES CHK ADJ CHECKING THE BRAKE SHOES 1. Operate the brake. 2. Check • brake shoes Wear indicators reaches the wear limit line ĺ Replace the brake shoes as a set. Refer to “REAR BRAKE” in chapter 7. Wear limit line Wear indicator Wear limit line Wear indicator 3. Adjust the front and rear brake lever free play after replace the brake shoes. Front brake Rear brake a 1.0 mm (0.04 in) a Brake lining wear limit Measure position. A B A B
E-TON EV3 E-MO, TIGHTENING TORQUES CHASSIS TIGHTENING TORQUES 2-5 SPEC See chapter 3 “ADJUSTING THE STEERING HEAD” 35 35 25 50 3.5 3.5 2.5 5.0 Nm m•kg ft•lb M10 M10 M8 M25 1 1 4 2 10 1.0M6 4 10 1.0M6 1 10 1.0 M6 1 4 0.4 M6 24 4 0.4 M6 4 80 8.0 M14 M6 2 3 4 0.4 M6 2 4 0.4 35 3.5M10 1 25 2.5M8 2 10 1.0M6 1 4 0.4 35 3.5M10 1 45 4.5M10 1 M6 2 4 0.4M6 4 6 0.6M6 2 9 0.9 25.3 25.3 18.1 36.2 7.2 7.2 7.2 2.9 2.9 57.9 2.9 2.9 25.3 18.1 7.2 2.9 25.3 32.5 2.9 4.3 6.5M6 2 Part to be tightened Part name Thread Q’ty size Tightening torque Remarks Chassis Rear fork Front fork Rear shock a
E-TON EV3 E-MO, 3-11 TIP It is dangerous to ride with a worn-out tire. When tire wear is out of specification, replace the tire immediately. CHECKING THE TIRES/ CHECKING THE WHEELS CHK ADJ 2. Check: • Tire surfaces 'DPDJHZHDUĺ5HSODFHWKHWLUH 7KUHDGGHSWK 6LGHZDOO :HDULQGLFDWRU Minimum depth of thread of tires 0.8 mm (0.03 in) • TIRE PRESSURE 1. Measure 7LUHSUHVVXUH 2YHUVSHFLILHGYDOXHĺ$GMXVW * TRWDO weighWRf rider anGDFFHVVRULHV :HDUOLPLWOLQH 1.Check: ZKHHO 'DPDJHRXWRIURXQGĺ5HSODFH Never
E-TON EV3 E-MO, 11 21 31 41 51 3-4 1 2 4 5 3 (X3) (X2) T R . . 4 Nm (0.4 m • kg, 2.9 ft • Ib) T R . . 4 Nm (0.4 m • kg, 2.9 ft • Ib) T R . . 4 Nm (0.4 m • kg, 2.9 ft • Ib) SIDE COVER/ BODY COVER/ HEADLIGHT/ METER REMOVE AND INSTALL CHK ADJ REMOVING HEADLIGHT/ METER/ METER SIDE COVER Removing headlight/ meter/ meter side cover Remove the parts in the order listed. For installation, reverse the removal pro- cedure. Front cap Meter Meter side (L) Headlight Meter side (R) Order Job/Part Q’ty Remarks
3 4 1 5 1 1 9 8 7 6 1 1 1 2 1 2 11 7-6 1 3 2 9 4 5 6 7 8 T R . . 9Nm(0.9m• kg, 6.5 ft • Ib) T R . . 4Nm(0.4m• kg, 2.9 ft • Ib) (x4) T R . . 4Nm(0.4m• kg, 2.9 ft • Ib) FRONT BRAKE / REAR BRAKE REAR BRAKE CHAS RemarksQ’tyJob/PartOrder Removing the rear brake Remove the parts in the order listed. Please refer to " MOVING AND STALLING THE COVER " in cheaper 3. For instal
E-TON EV3 E-MO, 8-4 Indication Code Cause Action LOCK FAIL OLD NEW PUSH PRES Wrong password. Enter the old password. Enter the new password. SPD0 FAST Over speed warning. LOWB Low battery. LOWP Re-enter the password. TPS0 (over 52KM/HR) Operate code lock during riding. Using Power mode during low battery residual charge. 1. This message will display to remind the 2.This message will display on restarting to rider that vehicle locking has already been set success fully. remind that the vehicle locking has already been set success fully. On setting vehicle locking password, this message will display to remind the rider to input old password if an old password has already existed. ON setting vehicle locking p
E-TON EV3 E-MO, CHAPTER 2 SPECIFICATIONS SPECIFICATIONS 2-1.............................................................. GENERAL SPECIFICATIONS 2-1................................................. MAINTENENCE SPECIFICATIONS 2-2............................................ CONVERSION TABLE/ GENERAL TIGHTENING TORQUE SPECIFICATIONS 2-4..................................................... CONVERSION TABLE 2-4........................................................ GENERAL TIGHTENING TORQUE SPECIFICATIONS 2-4.......................... TIGHTENING TO
E-TON EV3 E-MO, SPECIAL TOOLS 1-5 SC9003-EGC2-0000 Tool name: Function: SC9004-EGC2-0000 Tool name: Function: SC130A-EGC2-0FG1 Tool name: Function: SC7200-EGC2-0FG1 Tool name: Function: GEN INFO Tool NO. Tool name / Function Picture Motor checking tool Testing the Hall data of motor. Testing interface software Testing interface connector Only for testing driver. Only for connecting the driver connector and USB connector of the computer. Instrument panel check tools Only for testing the instrument panel quality.
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