Carl Goldberg Products SHOCK 3D ARF Instruction Manual
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1 WARNING A radio-controlled model is not a toy and is not intended for persons under 16 years old. Keep this kit out of the reach of younger children, as it contains parts that could be dangerous. A radio- controlled model is capable of causing serious bodily injury and property damage. It is the buyer's responsibility to assemble this aircraft correctly and to properly
Carl Goldberg Products SHOCK 3D ARF, 2 USING THIS INSTRUCTION MANUAL Before you begin assembling your Shock 3D ARF, take some time to read through this entire instruction book. It is designed to take you step-by-step through the process and to give you added information on motor and radio selection and set-up, balancing your aircraft, and flying your model. The time you spend will speed the assembly process and help you avoid problems. PREPARING FOR ASSEMBLY You will need a work area of approximately 24 x 48" which has been covered to protect it from adhesive, as well as cuts and other damage. Many people cover their work area with a sheet of dry wall (sheet rock) and/or waxed paper t o pr
Carl Goldberg Products SHOCK 3D ARF, 3 ITEMS NEEDED TO COMPLETE THIS AIRCRAFT 1 RADIO GUIDANCE SYSTEM (4 CHANNEL MINIMUM REQUIRED WITH 4 SERVOS) 1 6” SERVO “Y” HARNESS 1 ELECTRONIC SPEED CONTROL (ELECTRIC FLY C-20 FROM GREAT PLANES SUGGESTED) 1 NIMH 7C 650AAA BATTERY (2 OR 3 CELL 2100 MAH LI-PO BATTERY SUGGESTED) 1 CA ACCELERATOR 1 1 OZ. BOTTLE CA MEDIUM GLUE 1 1/2 OZ. BOTTLE CA THIN GLUE 1 5 MINUET EPOXY 1 1/4” FOAM RUBBER 1 400 SIZE MOTOR OR BRUSHLESS MOTOR EQUIVALENT 1 6 TO 1 GEAR DRIVE TOOLS AND SUPPLIES FOR ASSEMBLY. MODELING OR UTILITY KNIFE WORK SURFACE (24"
Carl Goldberg Products SHOCK 3D ARF, 4 1. Fuselage 2. Wing with Ailerons 3. Stab with Elevators 4. Fin 5. Rudder 6. Canopy 7. Hatch Cover 8. Cowl 9. Landing Gear 10. (2) Wheels 11. Prop (not included) 12. Spinner(not included) 13. Motor with Gear Drive(not included) 14. Motor mounts(not included) Parts List (Shown Above) Hardware (Not Shown) Wing (2) laser cut control horns (2) nylon swing in keepers (2) 1/32 x 5-1/2” pushrods (1) 4-40 x 3/4” socket head bolt (1) #4 flat washer (2) Pushrod connectors Stab and Rudder (2) laser cut control horns (1) elevator joiner wire (7) CA hinges (2) nylon swing in keepers (2) pushrod connectors (2) 1/32 x 24” pushrods Landing Gear (1) Main landing gear (2) wheels (2) plastic wheel
5 Wing The wing for the Shock 3D comes pre-assembled with the ailerons already hinged. All that is required to finish the wing is to install the aileron servos, control horns and attach the pushrods. AILERON SERVO INSTALLATION 1. Collect the following parts: (2) servos with mounting hardware(not supplied) (1) 6” y-connector(not supplied) (1) piece of string, soft wire, or
Carl Goldberg Products SHOCK 3D ARF, 6 4. Install the control horn in the slot making sure that it is about 1/32” past the top surface of the aileron. Make sure the holes are aligned over the hinge line of the aileron. 5. Using thin CA, apply one drop on each side of the control horn. 6. Flip the wing over and glue the aileron horn from the top side of the wing using thin CA. 7. Repeat for the other aileron. 8. Locate the string, soft wire or a cable tie. Push it into the aileron servo cut out and fish it out the hole in the middle o
Carl Goldberg Products SHOCK 3D ARF, 7 10. Carefully pull the aileron y-connector through to the servo opening. 11. Plug the aileron servo into the y-connector. Use tape on the plug to make sure it does not come loose. 12. Pull the aileron y-connector back into the wing and seat the servo in the opening. 13. Screw the servo in place using the hardware supplied with the radio. 14. Install the pushrod connector on your servo arm. The plastic push-on nut will retain it. 15. Make a 90 degree bend 1/4” long in the end of one of the 1/32 x
Carl Goldberg Products SHOCK 3D ARF, 8 Stabilizer Mount 1. Collect the following items. (1) stabilizer (1) right elevator (1) left elevator (2) laser cut control horns (1) fuselage (1) wing (1) wing bolts 4-40 x 3/4” (1) elevator joiner wire (4) CA hinges 3. Slide the stab into the precut slot in the fuselage. Measure each side at the trailing edge to make sure it is centered. this dimension same on both sides equal both sides Caution: install the elevator joiner wire first. 2. Slide the elevator joiner wire into the slot for the stab. You cannot install it
Carl Goldberg Products SHOCK 3D ARF, 9 7. When satisfied with the fit, glue in place using thin CA. Apply to both top and bottom and on both sides of the fuselage. Be careful that it does not run out of the fuselage and onto the stab. 6. Sight the stab from the rear and make sure that it is parallel with the wing. If required, remove a small amount of material from the stab sad- dle to make the stab align with the wing. 5. Bolt the wing in place using the 4-40 x 3/4” socket head screw. 8. Take one elevator half and install two CA hinges in the pre-cut sl
Carl Goldberg Products SHOCK 3D ARF, 10 10. Remove the pin and push elevator tight against the stab. Deflect the elevator to its full travel in the down position. Apply one drop of thin CA on each hinge. Turn the plane over and put one drop of CA on each hinge from the bottom side. Go back and put one drop of CA on each hinge top and bottom again. 11. Repeat for the other elevator. Before gluing in place make sure that both elevators are even when installed on the joiner wire. If necessary bend joiner wire till both elevators are level with one another. Fin And Rudder Installation 12. Locate the
11 2. Insert fin in the slot on top of fuselage and glue in place using thin CA. Glue Here 3. Locate the rudder and install 3 CA hinges, do not glue yet. Locate the slot for the control horn and remove covering from pre-cut slot. Insert the control horn making sure that it extends 1/32” through the other side and that the holes are aligned with the hinge line. The control
Carl Goldberg Products SHOCK 3D ARF, 12 Front 2. Install the two servos using the hardware sup- plied with the radio. The output shafts should be to the front of the plane. 3. Bend a 90 degree angle 1/4” long in the end of one of the 1/32” x 24” pushrods. Insert the wire in the pre-installed tube in the fuselage. You may have to remove the cover- ing over the hole. Turn the plane over and bend and install the rudder pushrod. 4. Use the nylon swing in keepers to retain the pushrod on the control horns. 6. Put the pushrod in the hole in the
Carl Goldberg Products SHOCK 3D ARF, 13 Landing Gear Installation 1. Collect the following items: (1) Landing gear (2) Wheels (2) plastic wheel retainers (1) tail skid wire (1) Landing gear cover Gear slot 2. Remove the covering from the landing gear slot at the leading edge of the wing. 3. Flex the landing gear legs together slightly and slide in the opening. Push all the way in. 4. Take the landing gear cover plate and press into the slot on top of the gear. It is not neces- sary to glue in place. 5. Slide the wheel on the axle and retain with the plastic press on keeper. Repeat for the other wheel.
Carl Goldberg Products SHOCK 3D ARF, 14 6. Drill a 1/32” hole in the tail skid mount 1/2” from the end. Insert the tail skid and cut a slot for the wire to fit into. Glue in place with medium CA. Motor Mount 1. Collect the following parts: (1) motor and gear box assembly (2) motor mounts( clam shell metal) (4) #2 x 1/2” sheet metal screws (1) 3/8” square x 3-5/8” spruce motor mount 2. Set the bottom clam shell mount between the beams and 1/8” back from the front edge. Mark the mounting hole location on the beams and drill a 1/16” hole at each of the 4 spots. Set the motor in place
Carl Goldberg Products SHOCK 3D ARF, 15 Cowl Mounting 1. Collect the following parts: (1) Cowl (1) Prop (1) Spinner (2) Plated mounting screws (2) Black mounting screws 2. Slide cowl in place, center the prop shaft in the nose ring hole. Put the prop and spinner in place to make sure you are leaving enough clearance at the front of the cowl. Tape the cowl in place making sure the trim line are lined up. When everything is lined up properly, drill four mounting holes for the mounting screws. The holes should be 1/32” with one in the lower corner on each side and one just above the black at the top on each side. plated mounting screw Black mounting scr
Carl Goldberg Products SHOCK 3D ARF, 16 4. Place the canopy on hatch and tape in place till dry. Use wax paper at the rear to make sure you don’t glue the canopy to the turtle deck. use wax paper Receiver-Battery Installation servos receiver in foam battery speed control 1. The receiver can go just in front of the ser- vos, the battery will fit just forward of the receiver and the speed control can go in the nose compartment. Important: The battery must have some sort of retainer over the top, Don’t depend on the canopy to hold it in place. 2. The battery can be taped to the top of the wing using double sided ta
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