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LAVAZZA LB 1000 BLUE FAMILY Maintenance Manual

LAVAZZA LB 1000 BLUE FAMILY Manual Online:

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LAVAZZA LB 1000 BLUE FAMILY User Manual
LAVAZZA LB 1000 BLUE FAMILY User Guide
LAVAZZA LB 1000 BLUE FAMILY Online Manual

Text of LAVAZZA LB 1000 BLUE FAMILY User Guide:

  • Unscrew the 4 screws which fix the upper panel by torx t10 key “2”. Remove the upper panel “A” from the seat of the capsule inserting unit and with a light traction pull to the machine rear following the arrow in such a way as to release it from the frame. 2 2 A “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Preliminary operations of case

  • LAVAZZA LB 1000 BLUE FAMILY, A Remove the assembled piston. With one hand turn the unit in the direction of the arrow “A” until the complete release “B” at this point you can slide the unit through the rear side. B “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Heating unit maintenance 4.4 6/6 Valid from the serial number 36.500 onwards

  • LAVAZZA LB 1000 BLUE FAMILY, 2 “LB 1000 Blue Family” Rel. 00 settembre 2004 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 • Preface • Safety information • Safety specifications • Residual risks • Environmental conditions allowed • Warehousing • Scrapping • Transport • List of tools necessary for maintenance “ 1 1/6 General information

  • LAVAZZA LB 1000 BLUE FAMILY, To disassemble the dispenser compartment you have to carry out the following operations: Remove the micro switch “A” from the compartment “B” unscrewing the two fixing screws “C” by means of a cross tip screwdriver ph2 “8” and 5,5 mm spanner “16” for the nuts “D”. Unscrew the fixing screw “E” using the screwdriver “8” remove the spring “F” the came for micro adjustment “G” and the spring “H”. 8 E G H F B A D 16 C 8 8 16 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Micro switch maintenance 4.8 2/2

  • LAVAZZA LB 1000 BLUE FAMILY, This manual contains information, safety instructions, spare parts and wiring diagrams to carry out the correct maintenance and to solve eventual problems. All rights reserved by Lavazza S.p.A. including the rights to reproduce the text and images of this document or part of it. The continuous development and improvement of the machine may have caused modifications that are not included in this manual. Read it carefully and keep it at hand for reference. Before leaving the factory this specific machine's model has been submitted

  • LAVAZZA LB 1000 BLUE FAMILY, A B D F C E A G Remove by hand the two clamps “A”. Remove the two valves “B” and “C” and disconnect them from the relative PTFE hydraulic tubes “D” - “E”- “F” - “G”. If you want to disconnect only the tubes “F” - “G” slide beforehand the valve “B” in such a way as make the operation easier. “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Hydraulic section maintenance 4.2 7/10

  • LAVAZZA LB 1000 BLUE FAMILY, Removing the dispenser unit “A”. Using a small flat-tip screwdriver “4” levering on the four fin “B” alternatively until their release from the frame and then remove the compartment “A” sliding it in the arrow direction. A B A 4 4 Frame maintenance Remove from the frame the two hooks “A” and “B”, unscrew the two screws “C” by means of a cross tip screwdriver ph2 “8” and make a pressure on the hook on the surface indicated by the “X” to extract it completely. A X X B C 8 8 C “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ 4.7 1/1

  • LAVAZZA LB 1000 BLUE FAMILY, Remove the piston “A” from the cylinder “B” using the pliers “3” hold as shown in the figure and pull towards yourself until its complete extraction, the piston is equipped with a joint “C”. 3 A B A C “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Valid until the serial number 36.499 Piston unit maintenance 4.5 5/10

  • LAVAZZA LB 1000 BLUE FAMILY, CAUTION Remove plug from power outlet before any maintenance operations! Never start the machine during maintenance operations. Slide and remove the water tank, hold from the cover “A” and pull upward Remove the drop and capsule drawer, catch on the rear side “A” and pull to the external side. ! Preliminary operations of case maintenance 11 “LB 1000 Blue Family” Rel. 00 settembre 2004 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ 4.1 1/9 A

  • LAVAZZA LB 1000 BLUE FAMILY, 7 Caution: before performing this operation verify that the machine is not hot so as to avoid burning! Keep the unit steady by hand on the point “X” to avoid rotation, disconnect the PTFE hydraulic tubes by a simply clockwise rotation of the two quick couplings “A”, each tube contains washer and joint; unscrew the two heating connectors “B” with joint “C” by means of the 15 mm spanner “7”. Caution: to remount the connector “B” it is important to apply it a clamping

  • LAVAZZA LB 1000 BLUE FAMILY, A Caution: the unit “A” can be also slid before the complete heating unit is removed. To remove the injection group “A” from the assembled unit rotate it with one hand in the direction of the arrow. By means of the proper tool “A” exert a downward pressure on the presser capsule “B” until the stroke end signalled by the exit of the points “C”. B A C “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Heating unit maintenance 4.4 2/6

  • Open the support board cover “A” levering with the small flat-tip screwdriver “4” and remove the board “B” now you can disconnect from the board the three electric contacts “C”. Disconnect the earthing faston terminal from the frame “D” and the electric contact from the micro switch of the drawer “E”. Remove the frame “A”. Pushing the frame

  • LAVAZZA LB 1000 BLUE FAMILY, To remove the assembled piston unscrew using a 5 mm hexagonal key “11” the two fixing screws “A” Remove by hand the piston “A” from the support “B”. 11 A A 11 B “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Valid from the serial number 36.500 onwards Piston unit maintenance 4.5 2/10

  • LAVAZZA LB 1000 BLUE FAMILY, To remove the entire dispenser “A” carry out the following operations: Using the pliers “3” take the shaft “B” fixed to the bracket “C” and at the same time levering with a flat-tip screwdriver “4” until the dispenser slides from the shaft “B” in the direction “D”. A 4 A D 3 B C 4 3 25 “LB 1000 Blue Family” Rel. 00 settembre 2004 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Hydraulic section maintenance 4.2 6/10

  • LAVAZZA LB 1000 BLUE FAMILY, Removing the board drawer “A”. Using a large flat-tip screwdriver “12”, unhook, by a light pressure, the two frame fixing hooks “B”. Now the frame is empty of components. A A B 12 12 Micro switch maintenance “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ 4.8 1/2

  • LAVAZZA LB 1000 BLUE FAMILY, Remove the assembled piston. With one hand turn the unit in the direction of the arrow “A” until the complete release “B” at this point you can slide the unit through the rear side. A B Valid until the serial number 36.499 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Heating unit maintenance 4.4 5/6

  • LAVAZZA LB 1000 BLUE FAMILY, Hydraulic section maintenance 4.2 5/10 Before removing the dispenser it is necessary to carry out the following operations in this order: - disconnect the power faston terminal “A” from the dispenser; - disconnect the silicone tube “B” from the dispenser connector; - disconnect the three PTFE hydraulic tube by a simple clockwise rotation of the three quick couplings “C”, each tube is complete of washer “E” and joint “D”. Unscrew the two fixing screws “A” by means of a cross tip screwdriver ph2 “8”. A A 8 B C C C D E 8 A “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “

  • LAVAZZA LB 1000 BLUE FAMILY, Hydraulic diagram 9 “LB 1000 Blue Family” Rel. 00 settembre 2004 Water tank Vibration damping unit Vibration damping unit Water Water Air Air Filter Pump Pump Dispenser “Steam” pos. “Cof” pos. Coffee valve Steam valve Steam Quick-release Cylinder Coffee Heating unit Coffee valve Steam valve Steam position knob “0” position knob Coffee position knob Close Open Open Open Close Close “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ 3 1/1

  • LAVAZZA LB 1000 BLUE FAMILY, Open the capsule inserting cover “A” and by means of the key “1” unscrew the two fixing screws “B”. Remove by pulling up the entire capsule inserting unit. 1 1 A B 12 “LB 1000 Blue Family” Rel. 00 settembre 2004 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Preliminary operations of case maintenance 4.1 2/9

  • LAVAZZA LB 1000 BLUE FAMILY, A B B C Remove the 4 power faston terminals “A” from the main switch “B” now you can detach the switch from the upper base “C”. “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Base maintenance 4.9 2/2

  • LAVAZZA LB 1000 BLUE FAMILY, 1 5 10 14 15 11 12 13 6 16 7 8 9 2 3 4 3 mm Hexagonal key. Tamper torx t10 recess male key. Long nose pliers. Small flat-tip screwdriver. Plastic hammer; 12 mm spanner; 15 mm spanner; Cross tip screwdriver ph2; 14 mm spanner; 8 mm socket spanner; 5 mm Hexagonal key; Large flat-tip screwdriver; Pliers for seeger ring; Flat cotter-key pusher; 7 mm Hexagonal socket spanner; 5.5 mm spanner. List of tools necessary for maintenance “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ 1 6/6 General information

  • To replace the thermal fuses “A” and “B” loosen the fixing screw “C” for thermal fuse support “D” and disconnect the thermal fuse from the two cables “E”. “E” Termofusibile “E” A B C D “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Electric section maintenance 4.3 2/2

  • Safety information Failure to comply with basic safety rules and precautions could cause accidents during machine operation, maintenance and repair. An accident can often be avoided by recognising potential hazardous situations before they occur. The operator has to pay attention to potential hazards and have training, competences and correct tools to carry out these tasks properly. The impr

  • LAVAZZA LB 1000 BLUE FAMILY, Remove by hand the support plate + columns unit “A”. Remove by hand the cylinder “A” with piston and joint. A A “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Valid until the serial number 36.499 Piston unit maintenance 4.5 3/10

  • LAVAZZA LB 1000 BLUE FAMILY, T MF= S A FETY T H E RM A L FU S E T 1 2 = THE R OS A TS - M T M1= M I CROS W IT C H FOR UMP C O NTRO L P M2= M ICROS WITCH FOR U S E D A P S ULE S C M 3= MIC R OS WI TCH F O R COVE R M 4 = M C R S W I C F O R ST E A MI O T H = R EN L D MAC E D “ L G TE ” L1 G E E H I N REA Y I H D = R N L C I E N T E R L G H L 2 O A G E ED M A H N I M PE A T UR E “ I TED ” R = R S T A N E1 E IS C C 1 C N T R n = ON E C O S TMF P1 R 1 F N TMF P2 CN 1 L 1 L 2 T 2 T 1 M 4 M 1 M 2 M 3 Board Re r plu g a Luminous main switch 8 “LB 1000 Blue Family” Rel. 00 settembre 2004 “LB 1000 BLUE FAMILY” C OD. 83346 /

  • LAVAZZA LB 1000 BLUE FAMILY, A It is possible to disassemble the unit section per section. To disassemble the heating unit “A” disconnect beforehand all the electric (faston terminals) and hydraulic connections of the heating unit, after that, release the spring “B”, levering with a small flat-tip screwdriver “4”, now keeping the unit steady with one hand, approximately on the “X” point, rotate the heating unit “A” with the other hand in the direction of the arrow “C” . At this point it is completely removed. To disassemble the heating unit completely perform the following operations: Unscrew the two nuts “D” by means of a 8 mm. hexagonal socket spanner “10” and

  • Remove the puncher “A” with the spring “B” and the joint “C”; to remove the spring “B” from its seat rotate it by hand in ae counter-clockwise direction in such way to release it from the three fixing pins “D”. A C B B D D D Using the nose pliers “13” remove the seeger ring “A”. 13 13 A “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1

  • LAVAZZA LB 1000 BLUE FAMILY, Remove the front capsule holder “A”. Beforehand levering with a large flat-tip screwdriver “12” on the hooking zones “X” and “Y” until the release and turn it by hand in the “B” position until its complete release, now you can remove it pulling it from the top. B A X Y 12 “LB 1000 BLUE FAMILY” C OD. 83346 / REL. 1.00 / SEPTEMBER 2004 “ Valid until the serial number 36.499 Piston unit maintenance 4.5 7/10

  • Hydraulic section maintenance 4.2 4/10 Before removing the vibration damping unit, you have to disconnect the hydraulic connections: remove the two coupling elbows “A” and the two PTFE tubes unscrewing the couplings “B”, each tube contains washer and joint. ABB 8 8 A B A Remove the entire vibration damping unit “A” unscrewing the two fixing screw “B” by means

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