Hood Depot KAP Series Installation, Operation And Maintenance Manual
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Hood Depot KAP Series, DESCRIPTION................................................................................................... 3 Common Installation Formats........................................................................ 4 INSTALLATION................................................................................................... 4 Preparation.................................................................................................... 4 Duct Work & Minimum Sizes......................................................................... 5 Grease/Water Drains.................................
Hood Depot KAP Series, Commercial Kitchen Ventilation Products 710 S. Powerline Road, Deereld Beach, FL 33442 • 954 570-4083 • 800 322-8730 • www.hooddepot.net DESCRIPTION The listed air purication unit is suitable for the removal of smoke, grease laden vapors and odors in commercial cooking installations. Hood Depot KAP purication units are specied in CFM ratings from 5,000 to 40,000 CFM to handle all size kitch- ens with any cooking equipment conguration. Grease ducts must still conform to NFPA 96 and your local mechanical codes applicable to gaug
Hood Depot KAP Series, Commercial Kitchen Ventilation Products 710 S. Powerline Road, Deereld Beach, FL 33442 • 954 570-4083 • 800 322-8730 • www.hooddepot.net INSTALLATION Installation must be done in strict accordance with the designed airow, exhaust fan placement, lters and construction details required by this manual. Lifting the unit in place must be accomplished by using an equipment lift (rated above the unit weight) or by hoisting using the proper hoisting straps (see below). PREPARATION 1. Installation site should be clear to safely lift unit into proper position. Be sure hoisting equipment and/or lifts are adequate to the weight load o
Hood Depot KAP Series, Commercial Kitchen Ventilation Products 710 S. Powerline Road, Deereld Beach, FL 33442 • 954 570-4083 • 800 322-8730 • www.hooddepot.net ( INSTALLATION Cont’d.) Performance of the air purication unit is highly affected by ductwork conguration, proper alignment and seals. The following airow factors must be accounted for: 1. Any change in duct direction must be at least ve duct diameters away from the unit inlet. The maximum velocity at the inlet of the unit must be less than 1,000 feet per minute. 2. The air purication unit requires commercial (NFPA 96) or Listed grease duct- work. Clearance ratings of any ductwork connected to the unit apply to
Hood Depot KAP Series, ( INSTALLATION Cont’d.) When roof mounting, the KAP unit should be mounted on a roof-curb or rail at least 18” above the roof surface. Secure the unit on a support frame with at least eight (8) #14 anchor bolts, welding 1” long every 12” or AHJ approved fasteners. Roof curb rail to be mounted according to federal, state and local codes. Drain lines and roof curb rails that penetrate the roof need to be properly ashed to avoid roof leaks. Be sure to allow proper clearances for service access doors (see page 4). RO
When hanging the KAP from the ceiling/roof structure above, make sure it is mount- ed with structural steel or uni-strut supports from underneath the unit. Verify the size and number of supports required as well as ceiling integrity with your building’s structural engineer. Make sure that the supports do not interfere with the service ac- cess doors or with lter removal by pr
Hood Depot KAP Series, ( INSTALLATION Cont’d.) Air pressure switch is factory preset to .15” w.c. above the internal static pressure of the unit (with clean lters). The pressure switch is located in downstream lter module. Route wiring from hood control panel to the unit using 1/2” conduit through quick-seal (lower right of lter module). Use existing conduit in the module to route wires from module exterior to pressure switch (see wiring label above switch). Tight- en all conduit ttings. When lters become clogged, the switch will close kitchen illumination lighting to signal the cleaning or replacement of lters. AIR
( INSTALLATION Cont’d.) Air Purication Units require a re suppression system to be installed with the unit. The HD KAP Series unit can be factory tted with Kidde, Ansul or Buckeye re equipment products. The system uses fusible links to activate the re system. The KAP re system must be interlocked with a hood re suppression system so that it may
Hood Depot KAP Series, OPERATION Before starting up the KAP, check all fasteners for tightness and be sure to check the module connection seal and door seals. With power to the fan shut off, check the airow direction of the lters to match the label on the lters. START-UP TOOLS REQUIRED: 1. Standard Hand Tools 2. Static Pressure Meter START-UP PROCEDURE: 1. Check duct connections to inlet and outlet of unit for proper welds. 2. Check that entire duct system is intact and that all clean-out doors are properly installed. 3. Install all lters in
Hood Depot KAP Series, (OPERATION Continued) TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE REMEDY Not enough airow Excessive airow Excess vibration / noise “Check KAP” lter light on (if installed with this option) “Check KAP” light will not turn on (if installed with this option) Smoke or odor from KAP Fan rotating in wrong direction Restricted outlet condition Static pressure in duct too high Blower speed too low Dirty lters Belt slipping Missing lters Fan speed too high Motor incorrectly wired Overload in starter set too low Duct static pressure too low Damaged / unbalanced wheel Misaligned pulleys Fan operating outside of stab
(OPERATION Continued) ABOUT MAINTENANCE Poor maintenance (failure to clean or replace lters) accounts for most KAP prob- lems. To assure proper operation of the KAP, keep the system clean and follow the manufacturer guidelines below. Be sure to record any service on the unit in the documentation section of this manual. GENERAL MAINTENANCE 1. KAP door
Hood Depot KAP Series, GASKETS One type of gaskets is used on the KAP Series Air Purication Unit: Orange gasket is used for exterior weather-proong (rated at 450º F with PSA Backing) of the doors and any access panels. Gasket Application Size Temp. Rating Part Number Orange High Temp. Closed Cell On door seal 3/16”x1” 450ºF #SNS-ROLL Commercial Kitchen Ventilation Products 710 S. Powerline Road, Deereld Beach, FL 33442 • 954 570-40
Hood Depot KAP Series, Commercial Kitchen Ventilation Products MAINTENANCE INTERVALS 1. Inspect unit for grease or air leaks and repair if needed. 2. Check fasteners and hardware for tightness. 3. Monitor lter loading to determine replacement frequency. 4. Clean pre-lters and check remaining lters. 5. Adjust air pressure switch to assure proper of indicator light. Two weeks after start-up: 1. Inspect unit for grease or air leaks and repair if needed. 2. Clean 1st stage steel pre-lters. 3. Clean or replace 2nd stage lters as necessary. 4. Monitor lter loading to determine replacement frequency. 5. Clean pre-lters and check remaining lters. 6. Adjust air pressure switch
Hood Depot KAP Series, DOCUMENTATION START-UP & MAINTENANCE DOCUMENTATION Note: Start-up Measurements and documentation should be recorded only after system has been tested and air-balanced by factory rep The following documentation is necessary to maintain warranty and inform service personnel for any future service call. Job & Site Information Air Purication Unit Information* * Refer to start-up procedure in this manual to complete this section Job Name Purchase Date Address City State Zip Phone Number Fax Number Contact Purchase Date Service Company Address City State Zip Phone Number Contact Start-Up Date Name Plate & Unit Information Model Number Serial Number Pressure
Hood Depot KAP Series, (DOCUMENTATION Continued) MAINTENANCE RECORD Note: Service by unauthorized personnel may void warranty The following documentation is necessary to maintain warranty and inform service personnel for any future service call. Date Service Description Initials Pg. 16
Hood Depot KAP Series, Issue Date: Expires: Authorized by: One Year Limited Warranty Hood Depot™ warrants this Kitchen Air Purier against defects of material and workman- ship for a period of one year from date of installation contingent upon proper maintenance as described in the KAP Series Air Purication Unit “Installation, Operation and Mainte- nance Manual”. Hood Depot will not be held responsible for ............ [More copy to come as per existing (?) warranty .......... etc.
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