AOS X-PRI Manual 

Text of AOS X-PRI User Guide:

• AOS X-PRI, AOS High Speed Cameras Version 2.12 For information please contact us at: AOS Technologies AG Taefernstrasse 20 5405 Baden – Daettwil, Switzerland Tel: +41 56 483 3488 Fax: +41 56 483 3489 Web www.aostechnologies.com [email protected] Please also refer to your AOS Technologies representative in your area. List of manual revisions Rev Date Release notes 1.0 Manual 2.00 9.10.2006 Manual, addition with X-PRI 2.01 X-EMA special 19.10.2007 Manual, changes for X-EMA 2.10 26.02.2008 Manual, additions for SDI interface 2.11 30.05.2008 Manual, IRIG-B specifications added 2.12 10.1

• AOS High Speed Cameras Version 2.12 6.1.5 Multi camera systems with frame synchronization (version 3) Sync IN External tri gg er Sync IN Sync OUT Sync IN Sync OUT Data Power Sync OUT Sync External clock - The external clock can have any frequency, also uneven frame rates like 637Hz - each camera can have a different fr

• AOS High Speed Cameras Version 2.12 2 Installation of the Control Software and Camera drivers Please refer to the “AOS Imaging Studio Manual” and “Installation guide”, also to be found on the included CD 3 Operation of the High Speed Camera The operation is primarily done by using the included AOS Imaging Studio camera control software. Therefore all fu

• AOS X-PRI, AOS High Speed Cameras Version 2.12 INTRODUCTION ..................................................................................................................... 5 General description of AOS High Speed Camera....................................................................... 5 Unpacking / Check of completeness ........................................................................................ 5 1 CONNECTING THE CAMERA TO A PC .................................................................................. 6 1.1.1 Visual inspection............

• AOS X-PRI, AOS High Speed Cameras Version 2.12 3.1.2 The camera front panel The “Ready / Data” status LED duplicates the same LED on the camera back panel (see 3.1.3 for explanation) Your high speed camera has been carefully adjusted for accurate back focus alignment to make sure your lenses can be precisely focused all the way between close up and infinity. However, if you use special (close up) optics or any non-standard lens, it might be necessary to re- adjust the backfocus by following these steps: Copyright  AOS Technologies AG Page 10 of 32 A djusting the backfocus: Ready / data LED - loos

• AOS X-PRI, AOS High Speed Cameras Version 2.12 5 System setup Your AOS highspeed camera with its standard Gigabit Ethernet Data interface can be used in many different configurations, depending on the application you have. 5.1.1 Scope of supply Your AOS high speed camera is delivered with the following: - high speed camera (1) - power supply 12VDC or 24VDC for X-EMA (not shown) - Power / Trigger Adapter cable 0.5m (2) - Ethernet data cable (3) Copyright  AOS Technologies AG Page 17 of 32 1 2 3 Ad d-Ons Add-ons are extension modules especia

• AOS X-PRI, AOS High Speed Cameras Version 2.12 6.1.4 Multi camera systems with frame synchronization (version 2) Copyright  AOS Technologies AG Page 22 of 32 Sync IN Sync IN Sync IN External tri gg er Power Data Sync IN External clock - The external clock can have any frequency, also uneven frame rates like 637Hz - each camera can have a different frame rate setting. However, the actual frame rate is given by the external clock - Example: External clock = 637 Hz Setting cam 1 = 1’000fps

• AOS X-PRI, AOS High Speed Cameras Version 2.12 6 Multi camera setups The GigE data interface of the AOS high speed cameras, together with the AOS Imaging Studio software, allows connecting and using more then one high speed camera to one control PC. Camera models S-PRI / X-PRI are by definition “one-camera-systems”, meaning one camera runs on one PC. With “Option 5”, any S-PRI / X-PRI can be upgraded to a multi-camera system, similar to S-MOTION / X-MOTION S-VIT/ X-VIT and X- EMA. 6.1.1 Multi camera systems without frame synchronization If cameras have to, or

• AOS X-PRI, AOS High Speed Cameras Version 2.12 Copyright  AOS Technologies AG Page 32 of 32 In case we do not have that particular accessory available as a standard product, we will also provide custom-made accessories like cables, breakout boxes, data interfaces (i.e. Fibre-Optic data interfaces), trigger circuits etc.

• AOS X-PRI, AOS High Speed Cameras Version 2.12 10 Options and Accessories There are several options not part of the standard system configuration but are supplied as accessories. 10.1.1 Trigger Breakout Box To connect I/O-signals from and to the camera by BNC connectors. Two toggle switches allow a manual trigger of the camera. The following signals are provided to the Breakout Box: - External Set-to-Rec (Input, TTL) - External Trigger (Input, TTL) - Synch IN (Input, TTL) - Synch OUT (Output, TTL) - Strobe (Output, TTL) - Armed (Output, TTL) 10.1.2 I/O Breako

• AOS High Speed Cameras Version 2.12 Power: 9…16VDC (external power supply) 24…36VDC for 24 VDC versions (external power supply) Power consumption: 15W (without data link),20W power consumption (with data link) Operating temperature: S- & X-PRI / S- & X-MOTION: 0…+40° C / S- & X-VIT: -15…+45° C, X-EMA: -40…+50° C Storag

• AOS X-PRI, AOS High Speed Cameras Version 2.12 8 Troubleshooting Despite all quality procedures in design development and production there can be errors in the software. The known bugs are listed in the release notes of the specific software release. Copyright  AOS Technologies AG Page 26 of 32

• AOS High Speed Cameras Version 2.12 7 Maintenance Unlike film-based cameras, your AOS highspeed camera is a fully electronic device with no mechanical parts prone to wear and tear. Maintenance is therefore reduced to the absolute minimum. However, following these steps will not only extend your cameras lifetime, but will also offer a troublefree op

• AOS X-PRI, AOS High Speed Cameras Version 2.12 Copyright  AOS Technologies AG Page 12 of 32 Charge / Low Batt LED Remarks Battery is fully charged Battery is charging Low battery capacity Battery needs to be charged immediately System Error LED Remarks Booting error Switch off camera (power switch) or reset camera (reset switch). If camera does not start, contact your AOS partner Start up sequence Camera will be in normal mode within seconds Start up sequence completed (normal mode) Camera error Switch off camera (power switch) or

• AOS X-PRI, AOS High Speed Cameras Version 2.12 4 Operation Modes AOS High Speed Camera basically has 5 operation modes that allow an efficient power management. Understanding the functionality of the camera is essential for best operation of the camera. Copyright  AOS Technologies AG Page 15 of 32 4.1.1 Sleep mode In the sleep mode the camera internally shuts down all tasks not required for data security, communication and battery charging. Recording in

• AOS X-PRI, AOS High Speed Cameras Version 2.12 These rugged high speed cameras offer a special data connector to securely lock the data cable to the camera. Although standard CAT6 cables can be used too, a secure cable lock is achieved by using the included data cable with its cable lock. These non-ruggedized high speed cameras offer a standard data connector to accept standard CAT6 Ethernet data cables. S-VIT & X-VIT / X-EMA S-MOTION & X-MOTION / X-PRI Copyright  AOS Technologies A

• AOS X-PRI, AOS High Speed Cameras Version 2.12 6.1.3 Multi camera systems with frame synchronization (version 1) Sync IN Sync OUT External tri gg er Power Data - the camera from which the Sync Out signal is used acts as the MASTER, while the camera which receives the sync signal on its Sync IN line, works as the SLAVE - each camera can have a different setup (resolution, frame rate, trigger setting etc.) - the MASTER controls the frame rate of all following SLAVE cameras. SLAVE cameras run on the same or a lower frame rate then the MASTER camera - Example: MASTER = 1’000 fps SLAVE = 500 fps (setting), runs actually on 500fps (“Sync” LED

• AOS X-PRI, AOS High Speed Cameras Version 2.12 9 Appendices Description of external input and output signals  Pinout I/O Connector Pi nout Pin I/O S- / X- cameras X-EMA camera SDI camera Signal Function 1 - GND GND GND Ground Ground 2 Input V In V In V In VDC Supply voltage 3 Input Remote On Remote On Remote On TTL Switching on the camera 4 Input Sync In Sync In Sync In TTL Frame sync input 5 Output Sync Out Sync Out Sync Out TTL Frame sync output 6 Input Set-to-Rec Set-to-Rec Set-to-Rec TTL Setting camera to rec mode 7 Input Trigger Trigger Trigger TTL Triggering the camera 8 Output

• AOS X-PRI, AOS High Speed Cameras Version 2.12 If cameras have to, or can, be operated independently (without frame synchronization), the cameras can simply be connected using their GigE data interface and CAT6 cables. To bridge longer distances, commercially available GigE network components like Bridges, Hubs and Routers can be used. The trigger signal has to be provided to each individual camera using 2-wire trigger cables and / or AOS trigger cables. Copyright  AOS Technologies AG Page 24 of 32

• AOS High Speed Cameras Version 2.12 Description of external input and output signals.................................................................... 27 SPECIFICATIONS ..................................................................................................................28 Limited Liability..................................................................

• AOS X-PRI, AOS High Speed Cameras Version 2.12 3.1.3 Status LED’s Your high speed camera has a number of Status LED’s on its back panel to indicate operation modes and error codes. The LED’s indicate - operation mode - battery status - power status - data transfer information - error codes Explanation LED off LED permanently green LED permanently red LED flickering green LED flickering red LED flickering green and red Power / Reset LED Remarks Camera switched off Camera on (normal mode) Camera has been switched on normally by the power push button

• AOS X-PRI, AOS High Speed Cameras Version 2.12 Ready / Data LED Remarks Normal mode Camera ready Camera is ready to record Pre-trigger buffer gets filled with image data Camera records and fills image data in ring buffer Camera in pre-trigger mode Camera is waiting to receive the trigger signal to start recording Camera triggered Camera continues recording until image memory is full Image data download Image data is being downloaded to PC or internal CF memory Download completed Download of image data completed. Next recording can be started Sync LED Remarks No externa

• AOS X-PRI, AOS High Speed Cameras Version 2.12 6.1.2 Frame synchronisation For accurate motion analysis, cameras have to be synchronized to make sure each frame starts at the very same time to avoid time slip: Copyright  AOS Technologies AG Page 20 of 32 Time slip due to failing synchronization Frame Frame Frame Frame Frame Ca m 2: Clock 1‘000.002Hz Frame Frame Frame Frame Frame Tri gg er T0 Cam 1: Clock 1‘000.000Hz Cam 2: Clock 1‘000.000Hz Frame Frame Fram

• AOS X-PRI, Manual AOS High Speed Cameras X-PRI / S-PRI X-MOTION / S-MOTION X-VIT / S-VIT X-EMA AOS Technologies AG Taefernstrasse 20 CH-5405 Baden – Daettwil, Switzerland Tel: +41 56 483 3488 / fax +41 56 483 3489 [email protected] www.aostechnologies.com Camera Manual v2.12

• AOS X-PRI, AOS High Speed Cameras Version 2.12 Introduction CONGRATULATIONS! By purchasing an AOS High Speed Camera high-speed digital imaging system, you have acquired a versatile, future oriented, self-contained digital camera system. AOS Technologies AG has combined advanced camera features with an easy to use software to create a solution for your high-speed recording needs. The intent of this manual is to provide the information required for a smooth operation of AOS High Speed Camera General description of AOS High Speed Camera AOS High Speed Camera is a high-speed camera capable of record and store data in it’s built in camera memory. The rechargeable battery allows oper

• AOS X-PRI, AOS High Speed Cameras Version 2.12 4.1.3 Pre-triggering mode When a pre-trigger time is selected the camera may go from READY mode into PRE-TRIGGERED mode by either clicking on the white button icon on the screen or by using the external connector to supply a PRE-TRIGGERING signal from an external source. Once in PRE-TRIGGERED mode the amber and red light on the back of the camera start flashing. When you put the camera into PRE-TRIGGERED mode via the PC, be sure you have not disconnected the Ethernet link. The Ethernet link may be disconnected after the camera is in PRE-TRIGGERED mode. 4.1.4 Armed mode – Skip „Set

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