Nagel 2S Trimmer Installation Manual
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Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 1 2S Trimmer Installation Manual Nagel 2S Trimmer
© Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 2 PAGE INTENTIONALLY BLANK
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 3 Contents TITLE PAGE 1. SAFETY ..................................................................................................................................................... 4 2. GENERAL.................................................................................................................................................. 5 3. BASIC INFORMATION STR...................................................................................................
© Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 4 1. Safety - The 2-Side Trimmer may only be plugged in to an approved and by circuit breakers protected electrical installation, that is secured with a maximum of 16A. - The outlet socket shall be installed near the equipment and shall be easily
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 5 2. General With the addition of the 2-Side Trimmer to the NAGEL product range, a cost effective full-bleed solution is available which has a small footprint and is easily to operate. This machine is designed with high reliability in mind, which means that it has been designed for long run production. The main goal of the 2-Side Trimmer, further referred to as STR, is that it can be used for trimming
© Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 6 3. Basic information STR See the picture below to get familiar with the components of the 2-Side Trimmer. Attention!!! All directions are seen from the paper flow direction.
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 7 4. Installation 4.1 Required tools Wrench 7mm : Wrench 24mm : Cutting pliers : Allen key 2.5mm : 4.2 Required tools Ty-rap 16cm (small) : 4.3 Preparing the STR Fig. 1 Fig. 2 Step Action Remarks 1. Loosen Right cover The Right
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 8 4. Installation (continued) 4.4 Preparing the STR (continued) Fig. 5 Fig. 6 Fig. 7 Step Action Remarks 3. Loosen Upper Nuts Loosen both Upper Nuts (C) of the wheel bolts at the Front by using a wrench 24mm (Fig. 5). 4. Adjust height STR Adjust the height of the STR by turning the wheel bolts (D) by using a wrench 24mm (Fig. 6). 5. Check height STR Check if theFront cover of the STR is at close as possible to water level (Fig. 7) 6. Tighten Upper Nuts After checking the height
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 9 4. Installation (continued) 4.5 Preparing the Belt Stacker Fig. 1 Fig. 2 Fig. 3 Fig. 4 Step Action Remarks 1. Unpacking Belt Stacker (Fig. 1) 2. Removing ty-raps Remove the ty-raps (A) with a cutting pliers. (Fig. 2) 3. Placing Belt stacker Place the Belt Stacker on the position pins (B) at the Outfeed side at the STR (Fig. 3) and Fig.7 page 8. 4 Securi
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 10 4. Installation (continued) 4.5 Preparing the Belt Stacker (continued) Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 Fig.6 Step Action Remarks 1. Adjust height of Outfeed Cover Open Outfeed Cover (Fig. 1 and 2). 2. Adjust height of Outfeed Cover Loosen 2X Exenters (Fig. 3 and 4). Set Exenters with opening horizontal and tight the Ex
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 11 4. Installation (continued) 4.5 Preparing the Belt Stacker (continued) Fig. 5 Fig. 6 Step Action Remarks 5. Connecting Communication cable Belt Stacker Connect the Communication cable of the Belt Stacker to J12 (D) on the STR (Fig. 5) 6. Securing Communication cable Secure the Communication cable on the STR by using a ty-raps in the mounting holes (E & F). (Fig. 6) F E D
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 12 4. Installation (continued) 4.6 Preparing the Handfeed Unit Fig. 1 Fig. 2 Fig. 3 Fig. 4 Step Action Remarks 1. Unpacking Handfeed Unit (Fig. 1) 2. Removing ty-rap Remove the ty-rap (A) with a cutting pliers. (Fig.2) 3. Loosen locking Bracket Loosen the Locking Bracket (B) inside the STR (Fig.3) w
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 13 4. Installation (continued) 4.6 Preparing the Handfeed Unit (continued) Fig. 5 Fig. 6 Fig. 7 Fig. 8 Step Action Remarks 5. Securing Handfeed Unit Place two Allen screw (D) through the holes in the middle of the Handfeed Unit (Fig. 6 & 7) 6. Tighten the Allen scr
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 14 4. Installation (continued) 4.7 Electrical Installation Fig. 1 Step Action Remarks 1. Securing Power cable Secure the Power cable (A) on the STR by using a ty- rap in the mounting hole. (Fig. 1) 2. Connecting STR Connect the Power cable of the STR to the wall outlet. 3. Placing Covers Place all cover back on the STR & SQF. (See Chap. 4.2 Preparing the STR in reversed order) Attention!!! The STR should only be plugged in to an approved and by circuit b
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 15 4. Installation (continued) 4.8 Finishing Installation Fig. 1 Fig. 2 Fig.3 Step Action Remarks 1. Connect grounding Cable & put Right cover back Connect the grounding cable. Put the cover on the machine (Fig.1, 2) 2. Tight Right cover The Right (Fig. 3) cover is mounted with 1 Hexagon M4 bolt inside the machine. Tight the bolt (A) by using a wrench 7mm. 3. Connecting STR Connect the Power cable of the STR to the wall outlet. A
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 16 5. System Setup Fig. 1 Fig. 2 Fig. 3 Step Action Remarks 1. Open the Top cover of the STR. 2. Turn ‘ON’ The STR. 3. Close the Top cover of the STR. 4. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1) 5. Enter ‘System Setup’ menu Use the ‘▲ / ▼ buttons’ to select ‘System Setup’ and press the ‘Enter’ button. (Fig. 2) 6.
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 17 5. Operating the STR (continued) 5.1 Language Fig. 1 Fig. 2 Fig. 3 Step Action Remarks 1. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1) 2. Enter ‘Language:’ menu Use the ‘▲ / ▼ buttons’ to select ‘Language:’ and press the ‘Enter’ button. (Fig. 2) 3. Select Language Use the ‘▲ / ▼ buttons’ to
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 18 6. Job Setup Fig. 1 Fig. 2 Fig. 3 Fig. 4 Step Action Remarks 1. Enter ‘Job’ menu Press ‘Jobs’ . (Fig. 1) 2. Select a Job / or make a new Job Use the ‘▲ / ▼ ’ buttons to select a Job or to adjust the ‘Job name’ (Fig. 2). Press the ‘Enter’ button to load or confirm. Attention: A “Loading Job” signal appears for a few seconds.
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 19 7. Thickness detection NVM ‘Stop if booklet too thick’ is a value to set a warning for the Operator when a booklet is to thick to trim. There are 3 different warnings adjustable, which are: Value 1 Value 2 Value 3 Booklet too thick! not trimmed Booklet too thick (STR003) Booklet too thick (STR108) (NO STOP: only message in (SOFT STOP: booklet (HARD STOP: booklet still UI display) transported outside the machine) inside the machine) Fig. 1 F
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 20 8. Job Testing 1) Adjust the UI settings to the desired booklet size. 2) Run a job according to ‘Set up a Trim Job’. 3) Check if the booklet is well trimmed and measure if the Finished Size of the booklet is conform the Size displayed on the UI of the STR. When the booklet is not conform the Size displayed on the UI, check and adjust the STR (Service Manual) !!! Repeat step 1 and 2. Use the 2-Side
Nagel 2S Trimmer, © Ernst Nagel GmbH 2S Trimmer Installation Manual en.doc Rev.1.0. 16.11.2010 21 9. Technical information Capabilities: Electrical: Compatibility: Standalone BLT3202: 60Hz: 220/230V, 2.0A 50Hz: 220/230V, 2.0A 60Hz: 100/110/120/127V, 4.0A (upon request) Capacity: Up to 25 sheets (80 gsm, 100 page booklet) The 2-Side Trimmer should only be connected to an approved electrical system which is rated at a maximum of 16A and which is protected by circuit breakers. Physical
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