Samsung RD060PHXEA Installation Manual
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Samsung RD060PHXEA, E-27 ENGLISH Installing the Refrigerant Pipe Work (Continued) Charging refrigerant The R410A refrigerant is blended refrigerant. Add only liquid refrigerant. Measure the quantity of the refrigerant according to the length of the liquid side pipe. Add quantity of the refrigerant using a scale. Important information regulation regarding the refrigerant used This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent gases into the atmosphere. Inform user if system contains 3kg or more of fluorinated greenhouse gases. In this case, it has to be checked for leakage a
Samsung RD060PHXEA, E-4 Make sure that the refrigerant gas does not leak after completing the installation. If the refrigerant gas of the indoor unit leaks and comes into contact with the fan heater, space heater or stove, harmful gas will be generated. Ensure that the national safety code requirements have been followed for the main supply circuit. Ensure that a proper ground wire is in place. Do not connect the ground to a gas pipe, water pipe, lightning rod or telephone grounding. Defective grounding could cause electric shock. Do not install the unit in
Samsung RD060PHXEA, E-22 Installing the Refrigerant Pipe Work (Continued) Insulating the Refrigerant Pipe You must check if there is a gas leak before completing all the installation process. Use EPDM insulation which meets the following condition. Item Unit Standard Remarks Density g/cm² 0.048~0.096 KSM 3014-01Dimension change route by heat % -5 or less Water absorption rate g/cm² 0.005 or less Thermal conductivity kcal/m·h·˚C 0.032 or less KSL 9016-95 Moisture transpiration factor ng/(m²·s·Pa) 15 or
Samsung RD060PHXEA, E-21 ENGLISH Installing the Refrigerant Pipe Work (Continued) Insulation Gas pipe Liquid pipe Insulation Gas pipe 10mm Liquid pipe 10mm 10mm Selecting the Insulation of the Refrigerant Pipe According to pipes size ,Insulate pipes on gas and liquid side by selecting appropriate insulations. The thickness standard is determined by the indoor temperature of 27°C and humidity of 80%. If the units are in extreme conditions, use thicker one. Pipe size (mm) Minimum thickness of insulation (mm) Remarks PE foam EPDM foam ø6.35~ø19.05 13 10 If you install the pipe unde
Samsung RD060PHXEA, E-29 ENGLISH Installing the Refrigerant Pipe Work (Continued) To Close the Valve Stem 1 Open the cap and turn the valve stem clockwise by using a hexagonal wrench. 2 Tighten the valve stem until it reached the sealing edge. Note Do not apply excessive force to the valve stem and always use special instruments. Otherwise, the contact surface between valve stem and sealing edge can be damaged and refrigerant can leak through this damaged surface. If refrigerant would leak, turn the valve stem back by half and tighten the valve stem again, then check the leakage. If t
Samsung RD060PHXEA, E-34 Electrical Connections (Continued) When removing the outer cover of the power cable, use the appropriate tools to prevent damaging the inner cover. Make sure to place the outer cover of the power cable and the communication cable, at least 20mm into the electrical parts. Communication wiring should be done separately from the power cable and other communication cables. 1 phase 2 wires (230V~) F1 F2 1 phase 230V~ Earth Communication cable between indoor and outdoor units Power cable Earth cable (U-Trap) 1 phase 230V
E-6 Product Specification Shape of the outdoor unit Shape Model Name RD060PHXEA RD070PHXEA RD080PHXEA RD110PHXEA RD140PHXEA RD160PHXEA Keep supplied accessories until the installation is finished. Hand the installation manual over to the customer after finishing installation. The quantities are indicated in parentheses. Accessories Installation manual (1) Drain plug (2
E-14 Locating the Units (Continued) Installing the Outdoor Unit Install the outdoor unit higher than 150mm from the base surface and install the drain hole to connect the pipe to the drainage. If front fan outdoor unit is installed where average snow fall is 150mm or more, a duct should be fitted to the unit. The concrete foundation s
Samsung RD060PHXEA, E-24 Installing the Refrigerant Pipe Work (Continued) Performing the Refrigerant Gas Leak Test Use a manifold gauge for R410A to prevent the inflow of foreign substances and resist against the internal pressure. Pressure test with dry oxygen free nitrogen only. Apply pressure to the liquid side pipe and gas side pipe with Nitrogen gas of 4.1 MPa (41.8 kgf/cm²) If you apply pressure more than 4.1MPa, the pipes may be damaged. Apply pressure using pressure regulator. Keep it for minimum 24 hours to check if the pressure drops. After applying Nitrogen gas, chec
Samsung RD060PHXEA, E-16 Installing the Refrigerant Pipe Work Manifold gauge Use manifold gauge only for R410A to prevent the inflow of foreign substances. Vacuum pump Use vacuum pump with check valve to prevent pump oil from flowing backward while the vacuum pump is stopped. Use the vacuum pump that the vacuum induction is available up to 5Torr (666.6Pa , 0.0067 kgf/cm², 5 mmHg) Flare nut Use only flare nut supplied with the product. Install the refrigerant pipe within the maximum allowable length, difference in height an
Samsung RD060PHXEA, E-18 Installing the Refrigerant Pipe Work (Continued) Selecting the Refrigerant Pipe Installing pipes between outdoor unit and first Y-joint Outdoor unit capacity (kW) Liquid side (mm) Gas side (mm) Gas side size up (mm) RD060PHXEA ø 9.52 ø 15.88 ø 19.05 RD070PHXEA ø 9.52 ø 15.88 ø 19.05 RD080PHXEA ø 9.52 ø 15.88 ø 19.05 RD110PHXEA ø 9.52 ø 15.88 ø 19.05 RD140PHXEA ø 9.52 ø 15.88 ø 19.05 RD160PHXEA ø 9.52 ø 15.88 ø 19.05 Install refrigerant pipe depending on the outdoor unit capacity. Use the copper pipe of semi-hard(1/2H) when installing Ø19.05 of the pipe. If you use Soft(O) pipe, the internal pressure is too low to cause per
Samsung RD060PHXEA, E-23 ENGLISH Installing the Refrigerant Pipe Work (Continued) Installing the Y-Joint Install the Y-joint ‘horizontally’ or ‘vertically’. < Install horizontally> < Install vertically> Make certain of a minimum distance in straight line. Maintain ±15° start from the horizontal line Install the Y-joint within ±15° from the horizontal or vertical line. 500mm or more Main pipe To outdoor unit Pipe in use on the site Front Rear Rear Gas/Liquid side Y-joint Pipe in use on the site Socket To other branching pipe or indoor
Samsung RD060PHXEA, E-41 ENGLISH Pump Down Procedure (Continued) 1 Prepare manifold gauge, scale and an empty refrigerant vessel. 2 As shown below, connect the middle hose of manifold gauge to the refrigerant vessel and then connect the both ends of manifold gauge to the outdoor unit service valve individually. ( Valve of refrigerant vessel and Low pressure side valve must be closed and the high pressure side valve must be open.) 3 Start refrigerant recovery operation by pressing K2 button three times. (Refer to page 36.) 4 After operating for 10 minutes, open the valve
Samsung RD060PHXEA, E-11 ENGLISH Locating the Units (Continued) When installing more than 1 outdoor unit 300 or more 300 or more 1500 or more 600 or more 3000 or more 300 or more3000 or more 600 or more 600 or more 300 or more1500 or more 600 or more 600 or more 600 or more When 3 sides of the outdoor unit are blocked by the wall When the walls are blocking front and the rear side of the outdoor units When front and rear side of the outdoor unit is toward the wall When the air outlet is toward the wall (Unit : mm) 1500 or
Samsung RD060PHXEA, E-32 Electrical Connections (Continued) Specification of Electronic Wire of the Outdoor Unit The power cable is not supplied with the Air to water heat pump. Outdoor unit Power Supply Max/Min(V) Max. Current Circuit breaker Power cable (mm 2 ) Earth cable (mm 2 ) Max Length (m) CV VV RD060PHXEA RD070PHXEA RD080PHXEA 230V~/50Hz 253/209 16 ≥30 3.0 4.0 4.0 18 RD110PHXEA RD140PHXEA RD160PHXEA 230V~/50Hz 253/209 25 ≥40 4.0 6.0 6.0 1828 30 You should connect the power cable
E-13 ENGLISH Locating the Units (Continued) When the moving distance of the product is close enough for installation personnel to carry. - 2 people should move the product using the carry handle as shown in the picture. - Be careful not to damage the heat exchanger. - Be careful not to get injured by the sharp edge of the heat exchanger. When moving by insta
Samsung RD060PHXEA, E-7 ENGLISH Product Specification Subsidiary materials compatibility Shape Model Name RD060PHXEA RD070PHXEA RD080PHXEA RD110PHXEA RD140PHXEA RD160PHXEA RDPHXEA and NHHXEA products are applicable for EHS_GEN2 products only. They are not compatible with CAC, DVM and FJM products. A2W : Air to Water A2A : Air to Air Subsidiary materials are compatible with CAC, DVM and FJM products. Install distribution kit for 1, 2 or 3 rooms on the ceiling or outd
Samsung RD060PHXEA, E-26 Installing the Refrigerant Pipe Work (Continued) Selecting Additional Refrigerant Charge Basic charge The basic amount of refrigerant for outdoor unit charged in factory is : Outdoor unit (Series) Factory charge(kg) RD060PHXEA RD070PHXEA RD080PHXEA 2.2 RD110PHXEA RD140PHXEA RD160PHXEA 3.3 Charge additional refrigerant according to the total length of the pipe. Refrigerant Charging (A2A+A2W)Additional charging amount = (sum of total length (m) of ø9.52) × 50g + (sum of total length (m) of ø6.35) × 20g + A2A basic charge(700g) Ex) 20m × 50g/m + 20m × 20g/m + 700g = 2,100g Each factory charging values are determined a
E-37 ENGLISH Setting the Option Switch and Function of the Keys Indoor Unit Setup Range Outdoor unit Maximum of connected indoor units (Not including Hydro-A2W) RD060PHXEA RD070PHXEA RD080PHXEA 3 RD110PHXEA RD140PHXEA RD160PHXEA 4 Address of hydro unit is set to "0" as factory initial setting. Address of each indoors unit shall be set to from 1 to 4 except "0&
Samsung RD060PHXEA, E-43 ENGLISH Final Checks and Trial Operation Turn on the outdoor unit 3 hours before the test operation to preheat the compressor. If the compressor is not preheated, ‘CH’ will appear on the outdoor unit PCB. Inspection Before Test Operation 1 Check the power cable and communication cable of the indoor and outdoor unit. 2 Check the power supply between the outdoor unit and the cabinet panel. Check the 220V-240V~power with the voltage meter. 3 Once the outdoor unit is turned on, it performs the tracking to check the connected indoor unit and options. Test Operation 1 Run the unit by KEY MODE or controller. 1st- R
Samsung RD060PHXEA, E-39 ENGLISH Pump Down Procedure Use a transfer cylinder when recovering refrigerant to be re used. Using modified refrigerant vessel may cause explosion and cause damage or personal injury. Objective of Pump Down For product repairs and indoor unit relocation, pump down operation must be done recover the refrigerant into the outdoor unit. Cautions When Performing Pump Down Product limits amount of refrigerant in the outdoor unit due to slim design. Collect the majority of the re
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