TATA Motors Indigo Owner's Manual & Service Book
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TATA Motors Indigo, 124 MAINTENANCE & CAR CARE - Head Lamp CAUTION The electrical system is protected by fuses that are designed to foil and prevent damage to wiring harness. Always replace blown fuse with the same rating as specified to prevent wiring damage that can result in a possible fire. Head Lamps : The head lamps are provided with two halogen lamps of H1 (High beam) / H7 ( Low beam) type with single filament for providing straight ahead illumination of the road for long distance or a dip beam which illuminates the road immed
125 MAINTENANCE & CAR CARE - Head Lamp bulb from the holder. This should be done carefully, otherwise it may lead to breakage of the bulb holder / holding clip. • Note the instructions on the bulb carton. Replace the bulb with a new one of the same type with right orientation in the holder. • Lock the clip, fit the rubber cap and fix the connector. • Switch 'ON' the head
107 MAINTENANCE & CAR CARE - Clutch & Brake CLUTCH : Your car is provided with a single plate dry friction diaphragm type, pre- loaded release bearing clutch which is mechanically actuated by a cable connecting the clutch pedal & the clutch release lever. There is no free play in the system and hence no clutch pedal free play adjustment is required although the clutch pedal
TATA Motors Indigo, 41 BEFORE DRIVING - Steering Lock cum Ignition Switch Steering lock cum ignition switch : The steering column lock cum ignition switch has the following four positions and is operated with the key. 1. LOCK POSITION - The key can be inserted or taken out only in this position. When the key is removed from the switch, the steering is locked. To unlock the steering, insert the key and turn it to the 'OFF' (Steering unlock) position. 2. 'OFF' POSITION - In this position, the steering lock opens and the music system is powered. 3. 'IGN' POSITION - This is for switching on the power supply to the following items : • Blower
TATA Motors Indigo, 58 Fuel Gauge : The fuel gauge indicates the approximate fuel level in the tank. Refill the fuel tank at the earliest, when the needle touches the red band at this time amber light comes 'ON' (indicating reserve level has been reached.) When key is turned to 'IGN' amber light will come 'ON' and go 'OFF' as a self- check, even if needle not touches the red band. NOTICE As the gauge is a high damped type, observe the reading only 60 seconds after the ignition being 'ON'. Over speed warning indicator: ( if provided) The over speed warning indicator will come 'ON' if vehicle speed is
TATA Motors Indigo, 140 SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN Wobbly wheel or tyre • Replace wheel or tyre Defective tyre • Replace tyre Hub play not proper • Adjust hub play Brake grabbing • Check and rectify Excessive braking • Modify driving habit 2. Abnormal noise from front end Worn, sticky or loose tie • Replace tie rod end, suspension rod ends, lower ball joints, arm, tie rod or drive shaft joints tie rod in side ball joints or drive shaft joints Warning noise for pad wear • Replace pad Damaged struts or mounting • Repair mounting or
TATA Motors Indigo, 137 EMERGENCY SERVICE TIPS - Brakes SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN Damaged clutch pressure plate • Replace clutch cover/disc Worn synchrocones • Replace Worn dog teeth on sleeve or gear • Replace sleeve or gear Distorted shift shaft/linkages • Replace 3. Noise Inadequate or insufficient lubricant • Replenish Damaged or worn bearing(s) • Replace Damaged or worn gear(s) • Replace Damaged or worn synchroniser parts • Replace BRAKES 1. Poor brakes Insufficient brake fluid • Get the brake fluid f
TATA Motors Indigo, 74 BEFORE DRIVING -Interiors & Accessories Head-rest : (Adjustable on the front seat & fixed on the rear seat) Head-rests are designed to help reduce the risk of neck injuries in case of accidents. For best protection, adjust the top of the headrest, so that it is in level with one's ears. To adjust the head- rest pull /push it to the desired position until it clicks. The head-rest can be adjusted up to 64 mm in steps of 16 mm. If headrest is required to be removed (for cleaning fabric etc.) pull the headrest fully up, then push notch button with a thin punch
TATA Motors Indigo, 49 BEFORE DRIVING - Instrument Panel INSTRUMENT PANEL (PETROL) *All indicators and Chrome ring may not be provided on some clusters. Speedometer Engine RPM Meter Fuel Gauge Indicators* Mode Selector Knob LCD Set KnobTemprature Gauge
TATA Motors Indigo, 106 MAINTENANCE & CAR CARE - Transaxle Oil Transaxle Oil : Checking of Oil Level : 1. Clean the oil level plug and the surrounding area. 2. Remove the oil level plug and check whether oil is dripping out. The oil level must not be below the filler plug. Add oil to bring it to the required level. 3. Tighten the oil level plug to 3 - 4 mkg. torque. Changing Oil in Transaxle : 1. Let the engine idle for about 5 min. in neutral gear, so that the Transaxle is warmed up. 2. Clean the oil level plug, drain plug and
TATA Motors Indigo, 59 BEFORE DRIVING - Audio Warning & Tail Lamp Lamps 'ON' Reminder (if installed) When the lamps are 'ON', with the ignition key removed from the switch and driver's door is opened then an audio warning is heard to remind you that the lamps are left 'ON'. Please switch off the lamps before leaving the car. However the lamps can be kept 'ON' despite the warning, if desired. Tail Lamp : The tail lamp assembly incorporates the following- 1. Stop / Brake Light 2. Indicator Lamp 3. Reverse Lamp 4. Reflex Reflector 5. Position Lamp 6. Fog Lamp Registr
148 IMPORTANT INFORMATION -Technical Specification 1. ENGINE (DIESEL) : Model : Tata 475 IDI TCIC : Tata 1.4L COMMON RAIL Type : Water cooled,Diesel Engine with Turbo-charger, EGR system & oxydation catalyst with Turbo Charger & Intercooler No of cylinders : 4 inline Bore/Stroke : 75 mm x 79.5 mm (TCIC) : 75 mm x 79 mm (COMMON RAIL) Capacity : 1405 cc (TCIC) :
34 BEFORE DRIVING - Key & Door Locks IN CASE OF EMERGENCY 1) The electrically operated devices (like central locking, power windows) may malfunction in the event of flood / fire, because of temporary or permanent damage to the device. Exercise appropriate precautions for safety of yourself and other occupants. 2) If the central locking system malfunctions and is unabl
TATA Motors Indigo, 48 BEFORE DRIVING - Instrument Panel INSTRUMENT PANEL (DIESEL) *All indicators and Chrome ring may not be provided on some clusters. Speedometer Engine RPM Meter Fuel Gauge Indicators* Mode Selector Knob LCD Set KnobTemprature Gauge
TATA Motors Indigo, 57 BEFORE DRIVING - Gauges The ’MODE’ knob is used to select one of Tripmeter A, Tripmeter B or Intensity level of panel illumination. Switching among the above three function scan be done by pressing the knob. RPM meter : (if installed) The meter indicates engine speed in revolutions per minute (rpm). Change gears at appropriate engine rpm and car speed to get optimum fuel economy. The red mark provided on the dial is the permitted engine rpm upper limit. (5000 RPM for Diesel vehicles) If RPM meter doesnot indicate during cold starting, gently raise the engine RPM till
TATA Motors Indigo, 18 VALUE ADDED SERVICE Engine Wax Treatment : Engine Wax is a beige coloured transparent lacquer coating on the engine compartment. l Corrosion Prevention for the Engine compartment l Neat, clean and New Look to Engine compartment l No effect on MPFI vehicles l Engine wax can withstand upto 200 degrees temp l No need of cleaning the engine compartment with diesel once engine wax is sprayed l Life of over a year Sound Deadening System : Door vibration deadeners - These pads when stuck on the insides of the sheet metal increase sheet metal rigidity, r
TATA Motors Indigo, 62 C. Air Direction Control Knob : The air flow can be changed by turning the switch (C) to the desired direction. Towards face Towards face and feet Towards feet Towards feet and windshield (Recommended for clearing fogging on windshield) Air demist / defrost windshield (Recommended for clearing heavy fog and snow) D. A.C. ON/OFF Switch : The A.C. can be switched 'ON' by pressing the switch (D) on the A.C. control panel provided the blower is `ON' and the engine is running. The indicator lamp will show that the A.C. is `ON'. D A.C. ON / OFF Switch Indicator BEFORE DRIVING -Heating, Ventilation & Air-Conditioning
TATA Motors Indigo, 53 BEFORE DRIVING - Indicators Water in fuel sedimenter indicator lamp:(If fitted)- Common Rail This light comes 'ON' when there is excess water in the Water sedimenter. In the event of this lamp glowing continuously, it is recommended to take your vehicle to nearest service outlet or drain the water from the sedimenter yourself. Please refer to fuel filter and fuel system in maintenance section for steps to be followed for draining the Water. Battery Charging Indicator : Symbol lights up when the 'IGN' is turned 'ON' and
79 STARTING AND DRIVING THE CAR n STARTING & DRIVING • Opening & Closing the Bonnet • Check List • Fuel Level • Engine Oil Level • Engine Coolant Level • Brake Fluid Level n STARTING & STOPPING • S tarting the Engine • Stopping the Engine n PREPARING TO DRIVE • Preparing to drive • Running in Instructions • Gear Shifting n FUEL ECONOMY • Instructions
TATA Motors Indigo, 38 3.1. LEARNING ADDITIONAL REMOTES / UNLEARNING LOST REMOTES : Every remote can be learnt or unlearnt using the Hopped Coded Plug. Before use, every remote must be learnt. 1. Open the door with mechanical key; plug the Hopped Code Plug into the 6 pole connecter on the Control Unit, located below the driver seat. 2. Press UNLOCK button on the Hopped Code Plug to unlock the vehicle. 3. Press LEARN button on the Hopped Code Plug. The system will erase all the pre-learnt remotes. The Lock Symbol on the dashboard starts blinking once per second (if no remotes are available for learning, press UNLOCK button on the Hopped Code Plug to terminate this session and whenever remotes are available s
TATA Motors Indigo, 121 MAINTENANCE & CAR CARE - Wheels & Tyres Under inflated tyres reduce your comfort in car handling and are prone to failures due to high temperature. They also cause uneven wear and more fuel consumption. Inspection : CAUTION Every time you check inflation pressure, you should also examine tyres for leakage, damage, foreign objects & wear. You should look for : CAUTION • Bumps or bulges in the tread or the side of the tyre. Replace the tyre if you find either of these conditions. • Cuts, splits or cracks in the side of the t
TATA Motors Indigo, 95 STARTING & DRIVING - Driving in Adverse Condition Side indicators / Hazard warning Ensure that all side indicators/hazard warning lights are always in working condition and they are used when required. Horn Ensure the horn is working properly. Horn provides safety to other road users by alerting your presence. Brakes Ensure brakes are in working condition. Check brake fluid level in reservoir. Do not drive the car when brake warning lamp is 'ON'. Tyres Check the condition of tyres for any abnormalities. Maintain correct tyre pressure,
TATA Motors Indigo, 68 BEFORE DRIVING -Interiors & Accessories Reflex Reflectors : For LX version reflex reflectors are provided on the inner side of the front and rear doors to warn the traffic coming from the rear that the door is open. Glove Box : The glove box is located on the dash board in front of the co- driver's seat. The glove box can be locked with the ignition key. Cup holders are provided on the inner face of glove box flap. CAUTION Do not use the cup holders while the car is in motion. Cup Holders Reflex Reflector
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