Sanyo SAP-KRV9AEH Installation Instructions Manual
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Sanyo SAP-KRV9AEH, Español Français Deutsch Italiano Português EEÏÏÏÏËËÓÓÈÈÎο¿ English – Inverter Split System Air Conditioner – COOL/DRY / HEAT Model 85264190527000 © SANYO 2010 SANYO Electric Co., Ltd. Osaka, Japan W Contents Page IMPORTANT! Please Read Before Starting .................................. 2 1. REQUIREMENTS FOR INSTALLATION ........... 3 1-1. Basic Requirements for Installation Location 1-2. Indoor Unit Installation Position Selection 1-3. Outdoor Unit Installation Position Selection 1-4. Safety Requirements for Electrical Devices 1-5. Grounding (Earth
Sanyo SAP-KRV9AEH, 2 English IMPORTANT! Please Read Before Starting This air conditioning system meets strict safety and operat- ing standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently. For safe installation and trouble-free operation, you must: ! Carefully read this instruction booklet before beginning. ! Follow each installation or repair step exactly as shown. ! Observe all local, state, and national electrical codes. ! Pay close attention to all wa
Sanyo SAP-KRV9AEH, 3 English 1. Requirements for Installation 1-1. Basic Requirements for Installation Location Installation in any of the following locations may lead to a malfunction. If this is unavoidable, before beginning please contact our service center. (1) A location where a strong heat source, vapor or flammable gas, or any easily ignitable material is present. (2) A location where high-frequency waves are gener- ated by radio equipment, welding equipment, or medical equipment, etc. (3) A location where salt spray is present, such as in coastal areas, or in a corrosive salt environment. (4) A locatio
Sanyo SAP-KRV9AEH, 4 English 1-4. Safety Requirements for Electrical Devices (1) Use an independent circuit of the rated AC voltage exclusive of any other devices and only with the specified cable diameter. (2) Applicable voltage operating range: 198 – 264 VAC (3) Do not forcefully pull on the power cable or sus- pend it without adequate support, either horizontal- ly or vertically. (4) Be sure to properly ground (earth) the device to a reliable grounding point in accordance with local electrical codes and using an approved grounding connector. All wiring should be done only by a pro- fessional electrician. •A sur
Sanyo SAP-KRV9AEH, 5 English 2. Installation Dimension Diagram WARNING Distance to ceiling Distance to wall Distance to floor Distance to wall Distance to wall Distance to wall 15 cm or more 150 cm or more 50 cm or more 300 cm or more 15 cm or more 30 cm or more 200 cm or more 30 cm or more 50 cm or more 15 cm or more Distance to nearby obstructions The dimensions of the space necessary for correct installation of the appliance including the minimum permissible distances to adjacent structures. To prevent abnormal heat generation and the possibility of fire, do not place obstacles, enclosures, or grilles in front of or surrounding the air conditioner in a way tha
Sanyo SAP-KRV9AEH, 6 English Left tubing Right tubing Right-rear tubing (recommended) Left-rear tubing Fig. 12 ø65 mm Outdoor Indoor Slight downward slant to outdoor side Sealing putty or stuffing PVC pipe Fig. 13 3. Install Indoor Unit 3-1. Install the Rear Panel (1) Install the rear panel horizontally using a car- penter’s level or inclinometer. Since the unit was designed for water drainage to either the left or right direction, depending on the outlet side you require provide a slight downward gra- dient to ensure adequate drainage of the wa
Sanyo SAP-KRV9AEH, 3-4. Connect the Indoor and Outdoor Wiring (1) Grasp both ends of the front panel, and remove it by opening towards the front and pulling towards you. (2) Remove the screw on the right side cover and open the cover. (Fig. 15) (3) Insert the inter-unit wiring into the through-the-wall PVC pipe. (4) Route the inter-unit wiring from the back of the indoor unit and pull it towards the front for connection. (Fig. 16) (5) Connect the inter-unit wiring to the corresponding termi- nals on the terminal plate (Fig.
3-4-2. Wire Length and Diameter Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to local elec- trical codes. Carefully observe these regulations when carrying out the installation. Listed in the tables below are the recommended and maximum allowable wire lengths and diameters for the power supply system. Please refer t
9 English Knock-out hole 2 Knock-out hole 1 Fig. 20 Wide tube External connection electric wire Narrow tube Wide tube insulation Finally wrap it with tape Water drainage pipe Narrow tube insulation Right Right rear Left rear Left Fig. 21 Rear panel Attachment hook Rear panel Fig. 22 3-5. How to Install the Indoor Unit For tubing, choose either the left side or right side dir
Sanyo SAP-KRV9AEH, 10 English Handle Clamp Inter-unit wiring! 3 N ( 1 ) 2 How to connect wiring to the terminal a) For Indoor Unit (1) Cut the wire end with a cutting pliers, then strip the insulation to expose the wire about 7 mm. See the label (Fig. 24b) near the terminal plate. (2) Using a screwdriver, loosen the terminal screw on the terminal plate. (3) Insert the wire and tighten the terminal screw completely using a screwdriver. b) For Outdoor Unit For solid core wiring (or F-cable) (1) Cut the wire end with a cutting pliers, then strip the insulatio
11 English Before After Deburring Fig. 25 Reamer Copper tubing Fig. 26 Flare tool Flare nut Copper tubing Fig. 27b 0 0.5 mm If the special R410A flare tool is used: 1.2 mm If the previous flare tool (clutch-type) is used: Adjust so that the amount of tube protrusion is as shown in the figure. Fig. 27a 4-2. Refrigerant Tubing 4-2-1. Use of the Flaring Method Many o
Sanyo SAP-KRV9AEH, 12 English Indoor unit Outdoor unit Spanner Torque wrench Fig. 30 Insulation Fig. 31 Clamp Insulated tubes Fig. 33 Insulation Min. 8 mm Thickness: min. 8 mm Fig. 32 4-2-4. Connecting Tubing between Indoor and Outdoor Units •Tightly connect the indoor side refrigerant tubing extended from the wall with the outdoor side tubing. (Fig. 30) •To fasten the flare nuts, apply specified torque as: 4-2-5. Insulation of Refrigerant Tubing To p reve nt h eat l os s a n d we t f loo r s du e to dr ip pin g o f condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insu- lation should be a min. 8 mm. (F
Sanyo SAP-KRV9AEH, 13 English 4-3. Air Purging Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. There- fore, they must be purged completely. •Pressure in the system rises •Operating current rises •Cooling (or heating) efficiency drops •Moisture in the air may freeze and block capillary tubing •Water may lead to corrosion of parts in the refriger- ant system Air Purging With a Vacuum Pump (for Test Run) (1) Check that each tube (both narrow and wide tubes) between the indoor and outdoor unit
Sanyo SAP-KRV9AEH, 14 English (5) With the vacuum pump still running, close the “Low” knob of the manifold valve. Then stop the vacuum pump. (6) With the accessory hex wrench, turn the valve stem on the narrow tube service valve counter- clockwise by 90 degrees (1/4 turn) for 10 seconds, and then turn the stem clockwise to close it again. (Fig. 36) (7) Leak test all tubing joints (both indoor and outdoor) with liquid soap. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. (8) With the hex wrench, turn the wide tube service valve stem counter-clockwise to fully open the valve. (9) Turn the narrow tube servi
Sanyo SAP-KRV9AEH, 15 English INDOOR UNIT Tubing length (L) OUTDOOR UNIT Elevation difference (H) Table 4 *1 Standard tubing length is 5 m. *2 If total tubing length becomes 5 m to 15 m, charge additional refrigerant (R410A) by 20 g/m. No additional charge of compressor oil is necessary. Model Max. Allowable Tubing Length at Shipment (m)* 1 Limit of Tubing Length (L) (m) Limit of Elevation Different (H) (m) Required Amount of Additional Refrigerant (g/m)* 2 CRV9AEH 5.0 5 20 15 CRV12AEH 5.0 5 20 15 Table 5 * Packed in the outdoor unit Parts Figure Q’ty Parts Figure Q’ty Tap p ing screw AAA alkaline battery 2 Remote control unit 1 Parts Figure Q’ty Drain elbow * 1 11 4.2 x 25 mm Insulation tube
Sanyo SAP-KRV9AEH, 16 English 5. Pump Down 5-1. What is Pump Down? Pump down means collecting all refrigerant gas in the system back into the outdoor unit without losing any gas. Pump down is used when the unit is to be moved or before servicing the refrigerant circuit. 5-2. Pump Down Procedure Be sure to carry out pump down with the unit in Cool- ing mode. (1) Connect the Lo side charging hose of the manifold valve to the service port on the wide tube service valve. (Fig. 39) (2) Using a hex wrench, turn the narrow tube service valve clockwise all the way to close the service valve (Fig. 40). (Be sure to confirm that the wide tube service
Sanyo SAP-KRV9AEH, 17 English 6. Check After Installation and Test Run 6-1. Check After Installation Check the items listed in the table below after installing the air conditioner. 6-2. Test Run 6-2-1. Before Test Run •Do not switch on the power before installation is finished completely. •Electric wiring must be connected correctly and securely. •Cut-off valves of the connection tubing should be opened. •All foreign material such as wire bits and filings must be cleared from the unit. 6-2-2. Test Run
18 English 7. Electric Wiring System SISTEMA DE CONEXIONES ELÉCTRICAS Schéma de câblage électrique Elektrischer Schaltplan Impianto elettrico Sistema de fiação elétrica ∏ ∏ÏÂÎÙÚÈÎfi H‡ÛÙËÌ· K·Ïˆ‰›ˆÛ˘ SAP-CRV9/12AEH : ti n U r o odtuO SAP-CRV9/12AEH : r oiret x e da d i n U SAP-CRV9/12AEH : r uei rét xe liera p p A SAP-CRV9/12AEH : t
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