Toshiba 1400XL Plus Series Operation Manual

Text of Toshiba 1400XL Plus Series User Guide:

• Toshiba 1400XL Plus Series, TOSHIBA Thank you for purchasing the 1400XL Plus Series UPS. This Series features the very latest state of the art microprocessor technology and IGBT transistors for fast, high power and low noise PWM (pulse width modulation) switching. The Plus Series features a low impedance output transformer to provide total power conditioning and noise isolation even during bypass operation. It is the intent of this manual to provide a guide for installing, operating, and maintaining the UPS. Please read this manual thoroughly before installati

• Toshiba 1400XL Plus Series, TOSHIBA 8.0 Preventive Maintenance/Parts Replacement 8.1 Preventive Maintenance Toshiba's 1400XL Plus Series of uninterruptible power systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations. If the atmosphere of the installation site is very dusty, use a vac

• Toshiba 1400XL Plus Series, TOSHIBA 4.0 UPS Connections 4.4 Communication Interface (Cont'd) 4.4.2 RS-232C The RS-232C serial communication interface is available through a DB9 female connector located on the rear of the UPS (see Section 9.1 for DB9 connector location). This interface allows control of the UPS from a personal computer running special Toshiba software. The computer and the UPS are connected through a serial RS-232C communication port. The available data from the UPS, via the RS-232C communication link, is shown below: Input voltage Output voltage Output current Battery voltage Input frequency Output frequency Utility power OK Low battery voltage detecte

• Toshiba 1400XL Plus Series, TOSHIBA 7.0 Troubleshooting Procedures Faults are those abnormal conditions that can occur and can cause the unit to shutdown normal operation. The faults are detected by the protection circuitry (see System Protection Features Section 6.12) in the unit. The UPS RUN/FAULT lamp will light red. "Troubleshooting" involves monitoring the OUTPUT/BATTERY level meter lamps on the front panel and then interpreting the readout by using the fault mode display charts. 7.1 Non-Fatal Fault Mode Non-fatal faults may or may not cause the unit

• TOSHIBA 3.0 Precautions 3.3 Operating Precautions (Cont'd) 3) The UPS should not be used with a load whose rated input is greater than the rated UPS output. 4) Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools. If an application arises contact Toshiba for proper sizing. 5

• Toshiba 1400XL Plus Series, TOSHIBA 6.0 Operating the UPS 6.1 Initial Battery Charge The UPS batteries must be charged before it is used for the first time or when the unit has not been used (ac source power removed) for more than 10 days. Use the following procedure to recharge the batteries: 1) Close breaker (power on) at the UPS input distribution panel. 2) Move the UPS unit's MCCB switch on the rear panel ON (see Section 9.1 for location). The UPS unit's battery charging circuit is now activated (Allow 24 hours for the batteries to fully charge). Notes: 1) The UPS can be used while the batteries are being charged. However, if a power loss occurs before the batteries are fully charged, the

• Toshiba 1400XL Plus Series, TOSHIBA Model Vmax. Vmin. Charge (A) 2.4 kVA 109.2 77 0.4 3.6 kVA 163.8 115 0.4 6 kVA 245.7 175 0.4 8 kVA 286.7 201 0.4 6.0 Operating the UPS (Cont'd) 6.8 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. 6 - 4 Period 1 Period 2 Period 3 current Battery charge voltage Fully charged Charging 0.4 amp (A) 0 0 Discharge shut-off point Vmax. Vmin. Time Voltage Current The recharge process usually consists of three periods. During the first period, the current is maintained at approximately 0.4 amperes. This current limit is the maximum value that can be used to ch

• TOSHIBA 6.0 Operating the UPS 6.6 Battery Backup Time and Discharge Process The UPS unit's batteries provide about 7 minutes of back-up time for the 2.4kVA, 3.6kVA, 6 kVA, and 8 kVA models. These times are valid when the unit is operating under full load and the output capacity has been derated to 87% of nominal (input or output voltage is 208Vac). When these models are operating at h

• Toshiba 1400XL Plus Series, TOSHIBA 4 - 3 4.0 UPS Connections 4.2 Terminal Block details 4.2.1 UPS model numbers UC3G2L024C6, UC3G2L036C6, UC3G2L060C6, and UC3G2L080C6 The following illustration is a detail of the UPS unit's terminal block (see Section 9.1 for terminal block location). 4.2.2 UPS model number UC3E1E024C5 The following illustration is a detail of the UPS unit's terminal block (see Section 9.1 for terminal block location). 1 2345678111213 14 15 H2 H1 G H3 H2A N H1A G LOW COM HIGH EPO1 EPO2 Ground Ground 208V 240V 208/240 Vac input cables from distribution p

• Toshiba 1400XL Plus Series, TOSHIBA 7 - 2 7.0 Troubleshooting Procedures 7.2 Fatal Fault Mode Fatal faults may or may not cause the UPS to shutdown. Use "Restart After Fatal Fault" procedures (see Section 6.5.2). Use the following chart to decode the display. = Flashing LED Corrective actionProbable causeDisplay statusFault DC overcurrent Inverter fault Fatal Fault Mode Display Chart Red and Green LED's flash alternately Output overcurrent Inverter fault or short circuit in UPS output Contact your Toshiba service representative. Red and Green LED's flash alternately DC overvoltage Chopper fault Red and Green LED's flash alternately UPS overload Capacity of load equipme

• Toshiba 1400XL Plus Series, TOSHIBA v GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in either of three ways: 1) Danger warnings - The danger warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "DANGER". The Danger warning symbol is used to indicate situations, locations, and conditions that exist and can cause serious injury or death: 2) Caution warnings - The caution warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "CAUTION". The Caut

• Toshiba 1400XL Plus Series, TOSHIBA CONTENTS (Cont'd) SECTION PAGE 6.0 Operating the UPS (Cont'd) .................................................................. 6-1 6.3 Battery Check Function ................................................................... 6-1 6.4 Shutdown Procedure ...................................................................... 6-2 6.5 Restart Procedure ........................................................................... 6-2 6.5.1 Restart After Non-Fatal Fault .................................................. 6-2 6.5.2 Restart After Fatal Fault .......................................................... 6-2 6.6 B

• Toshiba 1400XL Plus Series, TOSHIBA 6 - 8 6.0 Operating the UPS 6.13 Front Panel Layout 6.13.1 Front Panel Indicator LED Lamps AC LINE (green lamp) Lights green when normal ac input power is being supplied to the UPS unit. UPS RUN/FAULT (green/red lamp) Lights green when the UPS unit is operating in the run mode and the output is normal. Lights red when the UPS unit has tripped in the fault mode. This condition occurs when an overcurrent, overvoltage, overload, or overheating problem is detected. Operation of the unit's inverter is inhibited until the fault is corrected and the system has been restarted. OUTPUT/BATTERY (green/red lamp level meter) The

• Toshiba 1400XL Plus Series, TOSHIBA 4 - 2 4.0 UPS Connections 4.1 Power Connections (cont'd) 4.1.3 UPS model numbers UC3E1E036-51,UC3E1E060-51, and UC3E1E080-51 The following illustration details the wiring connections from the power distribution panel (not part of the UPS) to UPS model numbers UC3E1E036-5 UC3E1E060-5 ,and UC3E1E080-51 and the available input voltage selection jumper setting. The available UPS output voltages are shown in the table. 4.1.4 UPS model number UC3A2L024C6 The following illustration details the wiring connectio

• Toshiba 1400XL Plus Series, TOSHIBA 6 - 9 6.0 Operating the UPS 6.13 Front Panel Layout (Cont'd) 6.13.3 Front Panel Buzzer Reset The UPS unit's audible alarm can be turned off (battery alarms excluded) by pressing this front panel switch. The switch does not completely defeat the audible alarm system and if a new condition appears the audible alarm will again sound. See Audible Alarm Functions in Section 6.10 for details. 6.14 UPS Run Mode Display The following chart shows existing normal operating output conditions when the UPS RUN/FAULT lamp is green. ExplanationDisplay status Normal

• Toshiba 1400XL Plus Series, TOSHIBA 3.0 Precautions 3.1 Installation Precautions 1) Install the unit in a well ventilated location; allow at least 10 cm (4 inches) on all sides for air ventilation and for maintenance. 2) Install the unit in a stable, level, and upright position which is free of vibration. 3) Install the unit where the ambient temperature is within the correct operating range (see Specifications Section 5.1). 4) Do not install the UPS in areas that are subject to high humidity. 5) Do not allow direct sunlight to shine on the unit. 6) Do not install the UPS

• Toshiba 1400XL Plus Series, TOSHIBA Line filter 6.0 Operating the UPS 6.11 EPO (Emergency Power Off) Function These units are equipped with terminals for receiving an emergency power-off (EPO) "closed contact" switch command from a remote location (See section 4.2 Terminal Block Details). This safety feature enables quick shut-down of the UPS's ac output and battery circuits, as well as all load equipment connected to the unit. It also prevents power backfeed from the UPS to the EPO switch. Usually the emergency power off switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS unit and the

• Toshiba 1400XL Plus Series, TOSHIBA MODEL NUMBER UC3G2L080C6 CAPACITY 8 kVA (5.6 kW) (*) Input Input voltage Single phase, 208/240 Vac, +10% to -30% * Input frequency 45 to 65 Hz Input capacity 8.0 kVA Input power factor Approximate unity (0.98 to 1.0 lagging) Input harmonic distortion Less than 5% (typ) Battery Battery rated voltage 252 Vdc Battery backup time when fully charged 9 mins. at full load (**) with 0.7 power factor and 77° F (25° C) 32 mins. at half load (**) Recharge time Maximum 24 hrs to 100%, 90% in 10 hrs (***) Type of batteries Sealed lead-acid, maintenance free Output Output voltage Single-phase, 240/208/120 volts Output voltage regulation ±3%, steady state (during normal or batter

• Toshiba 1400XL Plus Series, TOSHIBA INTERNATIONAL CORPORATION I NDUSTRIAL DIVISION 13131 West Little York Rd., Houston Texas 77041 Tel: [713] 466-0277 Fax: [713] 466-8773 Telex: 762078 Printed in U.S.A. www . ElectricalPartManuals . com

• TOSHIBA MODEL NUMBER UC3E1E024C5 UC3E1E036-51 UC3E1E060-51 UC3E1E080-51 (*) CAPACITY 2.4 kVA (1.68 kW) 3.6 kVA (2.52 kW) 6 kVA (4.2 kW) 8kVA (5.6kW) Input Input voltage Single phase, 230 Va

• Toshiba 1400XL Plus Series, TOSHIBA 9.0 External Layouts/Dimensions/Shipping Weights 9.2 Dimensions 9 - 2 ABCDEF 2.4 kVA 22.2 in. 10 in. 27.2 in. 19.4 in. 2.2 in. 2.76 in. (564 mm) (250 mm) (690 mm) (486 mm) (55 mm) (70 mm) 3.6 kVA 22.2 in. 10 in. 27.2 in. 19.4 in. 2.2 in. 2.76 in. (564 mm) (250 mm) (690 mm) (486 mm) (55 mm) (70 mm) 6 kVA 28 in. 10 in. 31.2 in. 24.6 in. 2.2 in. 3.4 in. (710 mm) (250 mm) (790 mm) (615 mm) (55 mm) (85 mm) 8 kVA 28 in. 10 in. 35.2 in. 24.6 in. 2.2 in. 3.4 in. (710 mm) (250 mm) (890 mm) (615 mm) (55 mm

• Toshiba 1400XL Plus Series, TOSHIBA MODEL NUMBER UC3A2L024C6 CAPACITY 2.4 kVA (1.68 kW) Input Input voltage Single phase, 120 Vac, +10% to -30% Input frequency 45 to 65 Hz Input capacity 2.4 kVA Input power factor Approximate unity (0.98 to 1.0 lagging) Input harmonic distortion Less than 5% (typ) Battery Battery rated voltage 96 Vdc Battery backup time when fully charged 7 mins. at full load (*) with 0.7 power factor and 77° F (25° C) 30 mins. at half load (*) Recharge time Maximum 24 hrs to 100%, 90% in 10 hrs (**) Type of batteries Sealed lead-acid, mainten

• Toshiba 1400XL Plus Series, TOSHIBA 6.0 Operating the UPS 6.4 Shutdown Procedure When turning off the UPS, the following shutdown procedure should be used: 1) Move the unit's UPS STOP/RUN switch, located on the front panel, to STOP. Operation of the UPS unit's inverter stops. Output power is now provided to the load through the unit's bypass circuit. While in this mode if a power failure occurs in the commercial power source, then the UPS will lose power and power to the load device will be interrupted. The UPS unit's battery charging circuit and chopper circuit remain activated. Do not touch the UPS terminals even though the operation switch has been moved to th

• Toshiba 1400XL Plus Series, TOSHIBA 4 - 1 4.0 UPS Connections 4.1 Power Connections 4.1.1 UPS model numbers UC3G2L024C6, UC3G2L036C6, UC3G2L060C6, and UC3G2L080C6 The following illustration details the wiring connections from the power distribution panel (not part of the UPS) to the UPS unit and the available input voltage selection jumper setting. The available UPS output voltages are shown in the table. 4.1.2 UPS model number UC3E1E024C5 The following illustration details the wiring connections from the power distribution panel (not part of the UPS) to UPS model number UC3E1E024C5. Th

• TOSHIBA The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter sh

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