Pulsar PCE6020K Owner's Manual
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Pulsar PCE6020K, Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. er’sManual 2 Gallon Air Compressor Model No. PCE6020K Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. WARNING For Service Please Call Toll Free: 1-866-591-8921 Table of Contents Topic Page Safety Guidelines-Definitions 4 Hazard Warnings 5 Air Compressor 15 Precautions 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 1
Pulsar PCE6020K, 3 Air Compressor Air Compressor Prior to installation and usage, thoroughly inspect air compressor for damages. &KHFN WKH WDQN FRPSUHVVRU FRPSUHVVRU PRWRU DQG SXPS IRU DQ\ VLgns of damage or corrosion. &KHFN DOO VFUHZV EROWV QXWV DQG IDVWHQHUV FRQILUP WKDW WKHy are secure. &RQILUP WKDW DOO ILWWLQJV WDQN SHWFRFN KDUGZDUH DQG SDLQW are free from rust and corrosion. &RQILUP WKDW DOO FRPSUHVVRU VHWWLQJV DUH FRUUHFW SULRU WR VWDrt up and usage. Air Tool Inspection Prior to connecting and using the compressor, thoroughly inspect each air tool for damage. &KHFN WKH HQWLUH WRRO DVVHPEO\ IRU DQ\ VLJQV RI GDPDJH RU F
Pulsar PCE6020K, 5 Hazard Warnings Dust WARNING! DUST FROM POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES CONTAIN CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. These chemicals may include (but are not limited to) the following: /HDG IURP OHDGEDVHG SDLQWV &U\VWDOOLQH VLOLFD IURP EULFNV FHPHQW DQG RWKHU PDVRQU\ SURGucts $UVHQLF DQG FKURPLXP IURP FKHPLFDOO\WUHDWHG OXPEHU 7KH ULVN IURP WKHVH H[SRVXUHV YDU\ GHSHQGLQJ RQ KRZ RIWHQ \RX GR WKLV W\SH RI ZRUN 7R UHGXFH \RXU H[SRVXUH WR
Pulsar PCE6020K, 7 Hazard Warnings (cont’d) RISK OF FIRE OR EXPLOSION What could happen: $EUDVLYH WRROV VXFK DV VDQGHUV DQG JULQGHUV URWDWLQJ WRROV VXFK DV GULOOV DQG LPSDFW WRROV VXFK DV QDLOHUV VWDSOHV ZUHQFKHV KDPPHUV DQG UHFLSURFDWLQJ VDZV DUH FDSDEOH RI JHQHUDWLQJ VSDUNV ZKLFK FRXOG UHVXOW LQ LJQLWLRQ RI IODPPDEOH PDWHULDOV ,W LV QRUPDO IRU WKH FRPSUHVVRU PRWRU DQG SUHVVXUH VZLWFK WR SURGXFH VSDUNV ZKLOH RSHUDWLQJ ,I VSDUNV FRPH LQWR ZLWK YDSRUV IURP JDVROLQH RU RWKHU VROYHQWV WKH\ PD\ LJQLWH FDXVLQJ D ILUH RU H[SORVLRQ ([FHHGLQJ WKH PD[LPXP SUHVVXUH UDWLQJ RI WRROV RU DFFHVVRULHV FRXOG FDX
Pulsar PCE6020K, 9 Hazard Warnings (cont’d) RISK OF INJURY What could happen: 7RROV OHIW XQDWWHQGHG RU ZLWK WKH DLU KRVH DWWDFKHG FDQ EH DFWLYDWHG E\ XQDXWKRUL]HG SHUVRQV OHDGLQJ WR WKHLU LQMXU\ DQGRU LQMXU\ WR RWKHUV $LU WRROV FDQ SURSHO IDVWHQHUV RU RWKHU PDWHULDOV WKURXJKRXW WKH ZRUN DUHD $ ZUHQFK RU NH\ WKDW LV OHIW DWWDFKHG WR D URWDWLQJ SDUW RI WKH WRRO LQFUHDVHV WKH ULVN RI SHUVRQDO LQMXU\ 8VLQJ LQIODWRU QR]]OHV IRU GXVWHU DSSOLFDWLRQV FDQ FDXVH VHULRXV LQMXU\ $LU WRROV FDQ EHFRPH DFWLYDWHG E\ DFFLGHQW GXULQJ PDLQWHQDQFH RU WRRO FKDQJHV $LU WRROV FDQ FDXVH WKH ZRUN SLHFH WR PRYH XSRQ FRQWDFW OHDGLQJ WR LQMX
11 Hazard Warnings (cont’d) RISK OF INJURY (cont’d) 8VH RQO\ LPSDFW JUDGH VRFNHWV RQ DQ LPSDFW ZUHQFK 'R QRW DSSO\ H[FHVVLYH IRUFH WR WKH WRRO /HW WKH WRRO SHUIRUP WKH ZRUN 1HYHU SRLQW GLVFKDUJH RI WRRO DW \RXUVHOI RU RWKHUV 'R QRW SXOO WKH WULJJHU XQOHVV WKH WRRO FRQWDFW VDIHW\ RI WKHGHYLFH LV DJDLQVW ZRUN VXUIDFH
13 Hazard Warnings (cont’d) RISK OF ENTANGLEMENT What could happen: 7RROV FRQWDLQLQJ PRYLQJ HOHPHQWV RU GULYLQJ RWKHU PRYLQJ WRROV JULQGLQJ ZKHHOV VRFNHWV VDQGLQJ GLVFV HWF FDQ EHFRPH HQWDQJOHG LQ KDLU FORWKLQJ MHZHOU\ DQG RWKHU ORRVH REMHFWVWKHUHE\ UHVXOWLQJ LQ LQMXU\ How to prevent it: 1HYHU ZHDU ORRVH ILWWLQJ FORWKHV RU DSSDUHO WKDW FRQ
Pulsar PCE6020K, 15 Precautions 'UDLQ WKH PRLVWXUH IURP WKH WDQN EHIRUH HDFK XVH WR KHOS SUHYent corros ion. 3XOO WKH SUHVVXUH UHOLHI YDOYH ULQJ EHIRUH HDFK XVH WR e QVXUH SURSHU IXQFWLRQ DQG WR FOHDU SRVVLEOH REVWUXFWLRQV 7R SURYLGH SURSHU YHQWLODWLRQ IRU FRROLQJ tKH FRPSUHVVRU PXVW EH NHSW DW OHDVW LQFKHV FP IURP WKH QHDUHVW ZDOO LQ D ZHOOYHQWLODWHG DUHa. )DVWHQ WKH FRPSUHVVRU VHFXUHO\ DQG UHOHaVH WKH WDQN SUHVVXUH EHIRUH WUDQVSRUWLQJ 3URWHFW WKH DLU KRVH DQG HOHFWULF FRUG IURP GDPDJH DQG SXQFWXUH ,QVS
Pulsar PCE6020K, 17 Compressor (cont’d) Assembling the Air Compressor Unpack the air compressor. Inspect the unit for damage. If the unit has been damaged in transit, contact the carrier and complete a damage claim. Do this immediatly because there are time limitations to damage claims. The carton should contain. $LU &RPSUHVVRU 0DQXDO +DQGOH $FFHVVRULHV 1) Attach handle and srew in properly. Air Compressor 18 Owner’s Manual Compressor (cont’d) COMPRESSOR CONTROLS Power switch: This switch turns the compressor power ON and OFF. Pressure Relieve Valve
Pulsar PCE6020K, 19 Compressor (cont’d) Electrical Power Requirements Electrical Wiring Refer to the air compressor’s registration label for the unit’s voltage and amperage requirements. Use a dedicated circuit. For best performance and reliable starting, the air compressor must be plugged into a dedicated circuit, as close as possible to the fuse box or circuit breaker. The compressor will use the full capacity of a typical 15 amp household circuit. If other devices are on the same circuit, the compressor may fail to start. Low voltage or an overloaded circuit can result in sluggish starting that causes the motors overload prot
Pulsar PCE6020K, 21 Compressor (cont’d) BREAKING IN THE PUMP 1.Turn the switch to the OFF position. 2. Open the petcock. Turn counterclockwise (loosen). 3. Plug in the power switch to the ON position. 4. The compressor will start. ALLOW THE COMPRESSOR TO RUN FOR 15 MINUTES, TO BREAK IN THE INTERNAL PARTS. CAUTION: AFTER ABOUT 15 MINUTES. IF THE UNIT DOES NOT OPERATE PROPERLY, SHUT IT DOWN IMMEDIATELY AND CONTACT PRODUCT SERVICE CENTER 1-866-591-8921. 5. After about 15 minutes, turn the power switch to the OFF position. 6. Close the petcock. Turn in the clockwise direction. 7. Turn the power switch to the ON position. The com
Pulsar PCE6020K, 23 Compressor (cont’d) MAINTENANCE WARNING! TO AVOID PERSONAL INJURY, ALWAYS SHUT OFF AND UNPLUG THE COMPRESSOR AND RELIEVE ALL AIR PRESSURE FROM THE SYSTEM BEFORE PERFORMING ANY SERVICE ON THE AIR COMPRESSOR. Air Compressor 24 Owner’s Manual Compressor (cont’d) MAINTENANCE (cont’d) Relieve the air pressure in the system and open the petcock on the bottom of the tank to drain. WARNING! CONDENSATION WILL ACCUMULATE IN THE TANK. TO PREVENT CORROSION OF THE TANK FROM THE INSIDE, THIS MOISTURE MUST BE DRAINED AT THE END OF EVERY USE. BE SURE TO WEAR PROTECTIVE EYEWEAR. Note: In cold climates, drain the tank after each use to reduce problems
25 Compressor (cont’d) TROUBLE SHOOTING Note: Trouble shooting problems may have similar causes and solutions. 7KH 7DQN SHWFRFN LV RSHQ &ORVH WKH SHW FRFN Low pressure, not enough air or compressor does not stop. 3URORQJHG H[FHVVLYH FRQVXPSWLRQ RI DLU 'HFUHDVH DPRXQW RI DLU XVHG 7KH &RPSUHVVRU QRW ODUJH HQRXJK IRU MRE &KHFN WKH DLU UHTXLUHPHQW RI DFFHVVRU\�
Pulsar PCE6020K, 27 Compressor (cont’d) TROUBLE SHOOTING (cont’d) Overheating 3RRU YHQWLODWLRQ 5HORFDWH WKH FRPSUHVVRU WR DQ DUHD ZLWK FRRO GU\ DQG ZHOOFLUFXOated air. 'LUW\ FRROLQJ VXUIDFH &OHDQ DOO FRROLQJ VXUIDFHV RI WKH SXPS WKRURXJKO\ /HDNLQJ YDOYH 5HSODFH WKH ZRUQ SDUWV DQG UHDVVHPEOH ZLWK QHZ VHDOV 0RWRU VWDOOV /RZ YROWDJH )XUQLVK DGHTXDWH SRZHU 'HIHFWLYH SUHVVXUH VZLWFK EOHHGHU YDOYH 5HSODFH WKH SUHVVXUH VZLWFK EOHHGHU YDOYH 3UHVVXUH UHOLHI YDOYH RSHQV 7DQN SUHVVXUH WKLV H[FHHGHG WKH QRUPDO RSHUDWLQJ SUHVVXUH 5HSODFH WKH SUHVVXUH VZLWFK 0RWRU ZLOO
Pulsar PCE6020K, 29 Compressor (cont’d) TROUBLE SHOOTING (cont’d) Glossary of Terms &)0 &XELF IHHW SHU PLQXWH D XQLW RI PHDVXUH RI DLU IORZ 36, 3RXQGV SHU VTXDUH LQFK D XQLW RI PHDVXUH RI DLU SUHVVXUH .LFNLQ SUHVVXUH $ IDFWRU\ VHW ORZ SUHVVXUH SRLQW WKDW HQJDJHV WKH FRPSUHVVRU WR GHSUHVVXUL]H WKH WDQN WR D KLJKHU SUHVVXUH .LFNRXW SUHVVXUH $ IDFWRU\ VHW KLJK SUHVVXUH SRLQW WKDW VWRSV WKH FRPSUHVVRU IURP LQFUHDVLQJ WKH SUHVVXUH LQ WKH WDQN DERYH D FHUWDLQ OHYHO :HOOYHQWLODWHG $ PHDQV RI SURYLGLQJ IUHVK DLU LQ H[FKDQJH IRU GDQJHURXV H[KDXVW R
Pulsar PCE6020K, 31 Air Compressor Parts Listing PCE6020K-A-01 Air tank assmbly PCE6020K-A-02 Moisture release valve PCE6020K-A-03 Rubber foot PCE6020K-A-04 Cover PCE6020K-A-05 Handle PCE6020K-A-06 Handle protection PCE6020K-A-07 Power switch PCE6020K-A-08 Fuse base PCE6020K-A-09 Motor head PCE6020K-A-10 Cir cuit assmbly PCE6020K-A-11 Plain washer 4 PCE6020K-A-12 Plain washer 6 PCE6020K-A-13 Spring washer 4 PCE6020K-A-14 Spring washer 6 PCE6020K-A-15 Bolt M4 40 PCE6020K-A-16 Bolt M5 18 PCE6020K-A-17 Bolt M3 8 PCE6020K-A-18 Bolt M4 10 PCE6020K-A-19 Bolt M4 15 PCE6020K-A-20 Bolt M6 15 PARTS NO. DESCRI PTI ON 32 Parts Listing
Pulsar PCE6020K, 33 Air Compressor LIMITED WARRANTY Pulsar Products, Inc. warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compr
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