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American Eagle SHD-245 Owner's Manual

American Eagle SHD-245 Manual Online:

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American Eagle SHD-245 User Manual
American Eagle SHD-245 User Guide
American Eagle SHD-245 Online Manual

Text of American Eagle SHD-245 User Guide:

  • American Eagle SHD-245, American Eagle, Inc. 740 N. State Street PO Box 169 Garner, IA 50438 800-392-3015 Fax: 641-923-9099 www.americaneagleacc.com Owner’s Manual Model SHD-245 Manual Part No. 37244 Last Revision: 01/03/13 Subject to Change without Notification. © 2013 American Eagle Safety, Installation, Maintenance, and Operation

  • American Eagle SHD-245, SHD-245 Manual 1 American Eagle Compressors are designed to provide safe and dependable service for a variety of operations. With proper use and maintenance, American Eagle Compressors will operate at peak performance for many years. This manual contains information vital to the safe use and efficient operation of this unit. Following the information provided within this manual can ensure the longevity of the compressor. Carefully read and study the operator’s manual before using the unit. Failure to adhere to the instructions

  • SHD-245 Manual 2 Table of Contents Safety Page 3 Specifications Page 4 Operation Page 5 Head Unloading System Page 6 Maintenance Page 7 Installation Page 8 Assembly Drawings Page 12 Replacement Parts Page 17 Troubleshooting Page 18 Warranty Page 20

  • American Eagle SHD-245, SHD-245 Manual 3 Safety The SHD-245 Hydraulic Air Compressor will provide safe and dependable service if operated according to instructions. Read and understand the safety precautions given in this manual and on the decals attached to the shields. Failure to do so can result in personal injury or equipment damage. Operators and maintenance personnel must always comply with the safety precautions. These precautions are given here for your safety. Review them carefully before operating the compressor and before performing maintenance or repairs. Super

  • American Eagle SHD-245, SHD-245 Manual 4 9 1 7 1 2 8 2 0 3 1 3 3 6 2 3 5 1 6 3 8 6 1 8 1 8 1 1 2 1 1 2 5 3 7 1 4 Specifications • Model: Champion R70 • Weight: 900 lbs. (dry) • Delivery: 110 CFM @ 175 PSI • Maximum Working Pressure: 175 PSI • Dimensions: 42”L x 27.5”W x 31”H • Electrical: 12 VDC @ 10 amp • Crankcase Oil Capacity: 5 Quart • Cylinders: Four Cylinder(Single Stage) • Maximum Compressor Speed: 1000 RPM • 24 GPM Hydraulic System • 2000 PSI System Pressure • 2500 PSI Pr

  • American Eagle SHD-245, SHD-245 Manual 5 General Information To use the compressor, start the vehicle engine and engage the hydraulic system. The compressor can now be activated using the compressor switch. This energizes the hydraulic solenoid sending oil to the hydraulic drive motor and starts the compressor. Through the air pressure switch and pilot valve, the system will now function automatically. Once engaged, adjust the engine speed control to ensure that the compressor speed does not exceed 1000 RPM under load. Adjustment instructions are provided with the speed control unit. Air Pilot Valve Opera

  • SHD-245 Manual 6 3/16" WHEN PISTON IS UP ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 26804 LOW PRESSURE INTAKE MANIFOLD R70 2 9 0521 WASHER 0.25 LOCK 12 1A 26807 HIGH PRESSURE INTAKE MANIFOLD R70 2 10 7493 GASKET UNLOADER VALVE R70 2 2 7481 CYLINDER UNLOADER VALVE R70 4 11 26821 ACTUATING TUBE R70 1 326812UNLOADER PISTON R70 4 12 26822 MANIFOLD TUB

  • American Eagle SHD-245, SHD-245 Manual 7 Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends that these service intervals be followed. Before performing any maintenance function “Lock Out” or “Tag Out” all sources of power. Be sure all air pressure in unit is relieved. Failure to do so may result in injury or equipment damage. Under normal operating conditions,

  • American Eagle SHD-245, SHD-245 Manual 8 Installation Pump Assembly: The pump assembly may either be installed directly on the PTO or as an optional method, may be driven by a driveline from the PTO. Pump manufacturers provide specific installation information for their products and should be consulted if questions arise. PTO Assembly: Check with the PTO manufactures representative for specific instructions regarding your particular make, model, and year of vehicle. As some trucks may require modification of the transmission cross member and the exhaust system, the manufacturer’s instructions should be followed to insure proper installation of the PTO. Compressor Assem

  • American Eagle SHD-245, SHD-245 Manual 9 Hydraulic System: Installed on the compressor is a valve block assembly that controls the flow to the hydraulic motor. To this block, a 3/4” high-pressure hose and a 3/4” return line must be attached. (See drawing above) Note: The case drain line from the hydraulic motor is also routed to the oil reservoir. American Eagle recommends a sufficient sized reservoir be provided which includes the proper suction and return filters. The optional cooler on some versions of the compressor is designed and sized to cool the

  • SHD-245 Manual 11 Typical Hydraulic Circuit for Compressor with Auxiliary Cooler COMPRESSOR RETURN PRESSURE AUXILIARY COOLER SINGLE HYDRAULIC PUMP SUCTION PORT FILTER FILTER SCREEN HYDRAULIC RESERVOIR

  • American Eagle SHD-245, SHD-245 Manual 12 Assembly Drawings 40 18 16 22 19 2 24 25 5 23 26 27 28 29 9 1 31 7 32 30 7 4 6 6 3 8 15 17 8 7 10 13 11 12 14 6 7 20 21 33 34 35 8 36 37 40 38 39 7 41 .YTQNOITPIRCSEDTRAPMETI 110642PCBASE WLDMT R40/R70 TOP MT 1 2C1089 CHAMPION R70A-HU COMPRESSOR 1 3B0179PCBRKT HYD MOTOR MOUNT CPRSR 1 44570 MOTOR HYD M3000A731SPLZA15-32 1 50502 CAP SCR 0.50-13X2.50 HHGR5 2 6C6106NUT 0.50-13 HHGR5 NYLOC 12 228RG TALF 05.0 REHSAW0970D7 80501 CAP SCR 0.50-13X2.00 HHGR5 10 1SSARB 00.4X83.0 ELPPIN654029 166 DHS RSRPC LA KCOLB5703C01 1DNLOS EVLAV3194C11 12 C4914 VALVE RELIEF CP-200-1-B-0-A-C 1 1NO5P-21 GULP 5

  • American Eagle SHD-245, SHD-245 Manual 13 ITE M PART DESCRIPTION QTY. ITE M PART DESCRIPTION QTY. 126490CRANKCASE R-70 1 21 26782 CAP SCR 0.44-20X1.25 HHGR5 4 2 20326 PLUG 0.25 NPT SQ HD BRASS 1 22 26783 CAP SCR 0.44-20X1.00 HHGR5 2 3 26491 OIL SEAL R70 1 23 26778 GOVERNOR BAFFLE PLATE R70 1 4 C4845 PLUG 0.75 NPT SQ HD BLK 1 24 6096 SPINDLE GOV WEIGHT R30/R70 1 5 20456 NIPPLE 0.38X4.00 BRASS 1 25 6097 GOVERNOR WEIGHT R30/R70 2 6 D1254 CAP 0.38 PIPE HEX 5406-6 1 26 6098 PIN GOV WEIGHT R30/R70 2 7 4561 OIL LEVEL GAUGE RE714 1 27 0524 WASHER 0.44 LOCK 1 8 26493 CY

  • American Eagle SHD-245, SHD-245 Manual 14 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 1 26785 LP CONNECTING ROD ASM R70 2 10 26794 HP PRESSURE PISTON W/PIN R70 2 2 26786 HP CONNECTING ROD ASM R70 2 11 26795 HP PRESSURE PISTON PIN R70 2 3 26787 PISTON PIN BEARING R70 4 12 26796 HP PRESSURE PISTON RING SET R 7 2 4 26788 CONNECTING ROD BOLT R70 8 13 26797 PISTON PIN RETAINING RING R70 8 5 26789 CONNECTING ROD NUT R70 8 14 26798 CRANKSHAFT R70 1 6 26790 OIL DIPPER HP ONLY R70 2 15 26799 MAIN BEARING R70 2 7 26791 LP PISTON W/PIN R70 2 16 26800 PUMP RING SET R70 1 8 26792 LP PISTON PIN R70 2 17 26801 LP PISTON A

  • SHD-245 Manual 15 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 126803 FILTER ASM R70 2 16 13923 SPRING UNLOADER VALVE HP R70 2 24562 FILTER ELEMENT R70 2 17 13922 SPRING UNLOADER VALVE LP R70 2 326804 LOW PRESSURE INTAKE MANIFOLD R70 2 18 1056 NUT 0.25-28 HH 8 426805 HIGH PRESSURE EXHAUST MANIFOLD R70 2 19 0521 WASHER 0.25 LOCK 8 526806 LOW PRESSURE EXHAUST MANIFO

  • American Eagle SHD-245, SHD-245 Manual 16 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 126813BREATHER TUBE 0.38X20.00 W/FITTINGS R70 1 9 26817 RIGHT DISCHARGE TUBE W/FITTINGS R70 1 27476TUBE FTG R70 2 10 26818 LEFT DISCHARGE TUBE W/FITTINGS R70 1 326814UNLOADER VALVE TUBE W/FITTINGS R70 1 11 26819 TEE DISCHARGE TUBE R70 1 47473TUBE FTG R70 1 12 26810 COMPRESSION NUT R70 4 5 26815 INTERCOOLER TUBE W/FITTING LB R70 1 13 26811 COMPRESSION FERRULE R70 1 6 26816 INTERCOOLER TUBE W/FITTING RB R70 1 14 C1183 VALVE PRESS RELIEF CHAMP P

  • American Eagle SHD-245, SHD-245 Manual 17 Replacement Parts HYDRAULIC COMPONENTS/DRIVE PARTS PART# DESCRIPTION C4914 Relief Valve C4913 Solenoid Valve 4570 Hydraulic Motor C6188 Bushing 1.00” Pulley D1303 Sheave Pulley 9256 Belt 3B90 Gates 26476 Suction Line (Motor to Hydraulic Manifold) C3075 Aluminum Manifold Block C6225 Hydraulic Oil Filter ELECTRICAL/AIR PRESSURE COMPONENT PART# DESCRIPTION C0864 Pressure Switch (Hobbs) 3853 Pilot Valve 145/175 PSI C5662 Filter Metal Bowl AIR FILTER COMPONENTS/SERVICE KIT PART# DESCRIPTION 26803 Filter Assembly R70 4562 Filter Element (Only) 32893 SHD245 Service Kit (Includes Air Filters, Hyd Oil Filter, Compressor

  • American Eagle SHD-245, SHD-245 Manual 18 Troubleshooting If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual. Problem Compressor will not start: Compressor runs slow or slows down during operation: Compressor will lock up after operating for a short period: Compressor runs hot: Possible Cause PTO not engaged. Emergency brake off. Blown fuse. Loose or broken power/ground wire. Compressor

  • American Eagle SHD-245, SHD-245 Manual 19 Problem Compressor will not shut down: Compressor continues to build air during idle mode: Compressor will not speed up when compressor is activated: Engine RPM will not increase when compressor is activated: Compressor cycles or runs often: Chassis engine RPM continue to operate at high speed when air receiver reaches maximum capacity: Possible Cause Air line or air hose leaks. Misadjustment of pilot valve. Pilot valve leaking air Centrifugal unloader valve is leaking. Moisture or rust contamination. Faulty low pressure intake valve. Leaking or misadju

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