Aerotech Ensemble QLAB Hardware Manual
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Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Maintenance Chapter 3: Maintenance D A N G E R : For your own safety and for the safety of the equipment, do not remove the cover of the Ensemble QLAB or attempt to access its internal components. You should have no reason to remove the cover or access the internal components. The Ensemble QLAB does not have any user-configurable switches or jumpers. Internal fuses are not user-replaceable. N O T E : Having to replace a fuse indicates a more serious problem with the system or setup; consult Aerotech for assistance. 3.1. Preventative Maintenance The Ensemble QLA
Aerotech Ensemble QLAB, Index Ensemble QLAB Hardware Manual Overview 1 P PC Configuration and Operation Information 30 Peak Output Current 4 Pollution 6 Position Synchronized Output 16 Power Amplifier Bandwidth 4 Power Supply 4 Preventative Maintenance 31 PS2815-4 Opto-Device Specifications 20 PS7214-1A Opto Device Specifications 18 PSO 16 Q Quick Installation Guide xi S Safety Procedures and Warnings ix Sensor Resolution 4 shipping damage 9 Signal Wiring Requirements 11 T TB101 14 Technical Support ii U Unpacking the Chassis 9 USB 28 USB Interface 28 Use 6 User Power Supply Output 4 W Wiring Requirements 11 38 Index www.aerotech.com
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Installation and Configuration 2.3. Motor and Feedback Connections Table 2-3: Motor Power and Feedback Connector Pin Description Connector 1 Shield connection 13 25 1 14 2 Common ground 3 Common ground 6 Stage ID 7 Common ground 8 Common ground 9 Common ground 10 Common ground 11 Common ground 12 Signal shield connection 13 Piezo+ 14 Position Reference Signal 15 Common ground 16 +3.3 VPower (power for internal stage use only) 18 -12 VPower (power for internal stage use only) 19 +12 VPower (power for internal st
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Table of Contents List of Tables Table 1-1: Ordering Options 2 Table 1-2: Electrical Specifications 4 Table 1-3: Physical Specifications 5 Table 1-4: Ensemble Drive and Software Compatibility 7 Table 2-1: Main AC Power Input Voltages and Current Requirements 11 Table 2-2: Ferrite Bead Part Numbers 12 Table 2-3: Motor Power and Feedback Connector 13 Table 2-4: TB101ESTOPPin Assignment 14 Table 2-5: Electrical Noise Suppression Devices 14 Table 2-6: Auxiliary I/O Interface Pin Assignment (J106) 15 Table 2-7: Auxiliary I/O(J106) Mating Connector 15 Table 2-8: PSOOutp
Aerotech Ensemble QLAB, Installation and Configuration Ensemble QLAB Hardware Manual 2.4. Emergency Stop Sense Input (TB101) The ESTOP sense input is used to monitor the state of an external safety circuit only. This state is indicated by the software and may be used to facilitate system restart. This ESTOP sense input is not intended to be a complete safety system. W A R N I N G : The user is responsible for assessing operator risk levels and designing the external safety circuits appropriately. The ESTOP input is scaled for an input voltage of 5-24 volts. Using a higher inp
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Introduction Chapter 1: Introduction Aerotech’s Ensemble QLAB is a one to four axis desktop standalone motion controller with an integrated power supply. The Ensemble QLAB is designed for applications where ease of operation is desired without sacrificing overall system capability. For simple operations the front-panel interface allows an operator to quickly execute simple operations such as jogging, homing, and moving to fixed positions. For more complex operations the Ensemble QLAB has on-board memory for storing programs that can be accessed from the front p
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Installation and Configuration INPUT SWITCHES 5-24VDC OPTOINCOM J106-24 J106-26 J106-25 J106-18 J106-17 + - J106 OPTOIN3 OPTOIN2 OPTOIN1 OPTOIN0 Figure 2-8: Inputs Connected in Current Sourcing Mode (J106) www.aerotech.com Chapter 2 21
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Introduction 1.4. Drive and Software Compatibility The following table lists the available Ensemble drives and which version of the Ensemble software first provided support for a given drive. Drives that list a specific version number in the Last Version column will not be supported after the listed version. Table 1-4: Ensemble Drive and Software Compatibility Drive Type Firmware Revision First Software Version Last Software Version CL - 1.01 Current A 2.55 Current CP A 1.00 Current B 2.54 Current Epaq (1) - 1.00 Current A 2.55 Current HLe - 2.51 Current HPe - 2.51 Current LAB - 4.04 Current ML - 3.00
Ensemble QLAB Hardware Manual Installation and Configuration J106 J106 +5 VDC 1K 1K 20 19 Active Low Output * * Active low output shown. Opposite polarity available by reversing connections to Pins 19 and 20. Aux. Marker 120 - 180 Ω (typical) 10 mA 180 Ω Differential J106 +5 VDC 1K 1K 33 33 20 19 Active Low Output Active High Output Aux. Marker 74AHCT1G125 Single Ended
Ensemble QLAB Hardware Manual Table of Contents Table of Contents Table of Contents iii List of Figures iv List of Tables v EC Declaration of Conformity vii Safety Procedures and Warnings ix Quick Installation Guide xi Chapter 1: Introduction 1 1.1. Electrical Specifications 4 1.2. Mechanical Specifications 5 1.3. Environmental Specifications 6 1.4. Drive and Software Compatibility 7 Chapt
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual P/N: EDU224 (Revision 1.00.00) USB JOG 1 2 3 4 Dedicated to the Science of Motion Aerotech, Inc. 101 Zeta Drive, Pittsburgh, PA 15238-2897 Phone:+1-412-963-7470 Fax:+1-412-963-7459 www.aerotech.com
Ensemble QLAB Hardware Manual Declaration of Conformity EC Declaration of Conformity Manufacturer Aerotech, Inc. Address 101 Zeta Drive Pittsburgh, PA 15238-2897 USA Product Ensemble QLAB Model/Types All This is to certify that the aforementioned product is in accordance with the applicable requirements of the following Directive(s): 2006/95/EC Low Voltage Directive
Aerotech Ensemble QLAB, Installation and Configuration Ensemble QLAB Hardware Manual 2.5.3. Opto-Isolated Inputs 0-3 User inputs 0-3 are scaled for an input voltage of 5-24 VDC. Figure 2-7 and Figure 2-8, respectively, illustrate how to connect a device in current sinking and sourcing current modes. Table 2-11: Port 0 Digital Input Connector Pin Assignment (J106) Pin# Description In/Out/Bi 17 Opto-Isolated Input 0 / CCW EOT Input (1) Input 18 Opto-Isolated Input 1 / CW EOT Input (1) Input 24 Input Common - 25 Opto-Isolated Input 2 / Home Input (1) Input 26 Opto-Isolated Input 3 Input (1) Software confi
Aerotech Ensemble QLAB, www.aerotech.com Index 37 Index 2 2006/95/EC vii A AC Power Connection 11 Altitude 6 Ambient Temperature 6 Analog Input 0 27 Analog Output 4 23 Auxiliary I/O Connector (J106) 15 C Check chassis for loose or damaged parts / hardware 31 Check for fluids or electrically conductive material exposure 31 Cleaning 31 Communication 28 Continuous Output Current 4 Continuous Power Output 4 D Declaration of Conformity vii Digital Output Specifications 18 dimensions 5 Drive and Software Compatibility 7 E Electrical Installation 10 Electrical Specifications 4 Emergency Stop Sense Input (TB
Introduction Ensemble QLAB Hardware Manual Table 1-1: Ordering Options Number of Axes (required) -2AX Configured for 2 axis motor operation -3AX Configured for 3 axis motor operation -4AX Configured for 4 axis motor operation Line Voltage (required) -A 115 VAC input -B 230 VAC input -C 100 VAC input -D 200/208 VAC input Feedback Type (optional) -MXC1 Configure
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Safety Procedures and Warnings Safety Procedures and Warnings The following statements apply wherever the Warning or Danger symbol appears within this manual. Failure to observe these precautions could result in serious injury to those individuals performing the procedures and/or damage to the equipment. W A R N I N G : To minimize the possibility of electrical shock, bodily injury or death the following precautions must be followed. 1. Operators must be trained before allowing them to operate the equipment. 2. All service and maintenance must be performed by qualified personnel. 3
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Installation and Configuration Table 2-15: Joystick Connector Pin Assignment (J105) Pin Description In/Out/Bi Connector 1 +5 Volt Power to joystick Output 1 8 9 15 2 Button A (Axis Select) Input 3 Analog Input 1 [Joystick X] Input 4 Analog Common -- 5 Analog Input 0 Input 6 Analog Input 2 [Joystick Y] Input 7 Button B (Speed Select) Input 8 Analog Common -- 9 Analog Output 0 Output 10 Analog Output 1 Output 11 Analog Input 3 Input 12 Analog Common -- 13 Joystick Interlock Input Input 14 Analog Output 2 Output 15 Analog Output 3 Output Table 2-16: Joystick Interface (J105) Ma
Warranty and Field Service Ensemble QLAB Hardware Manual On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the fol
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Installation and Configuration Chapter 2: Installation and Configuration This section describes the minimum hardware installation and configuration requirements for the Ensemble QLAB. This installation will provide information on AC power connections and motor wiring. D A N G E R : To minimize the possibility of bodily injury or death, disconnect all electrical power prior to performing any maintenance or adjustments to the equipment. 2.1. Unpacking the Chassis Visually inspect the container of the Ensemble QLAB for any evidence of shipping damage
Aerotech Ensemble QLAB, Installation and Configuration Ensemble QLAB Hardware Manual 2.7. Communication (Ethernet and USB) Either USB or Ethernet can be used to connect any of the supplied software applications or a custom application built with the supplied .NET library to the controller. Ethernet sockets are also available for general ASCII communication with another hardware device. 2.7.1. USB Interface The USB connection is established through a Type B female connector labeled USB on the back panel of the Ensemble QLAB. This can be accomplished by one of these two methods: Method 1: Directly connect to th
Aerotech Ensemble QLAB, Table of Contents Ensemble QLAB Hardware Manual List of Figures Figure 1-1: Ensemble QLAB Controller 1 Figure 1-2: Functional Diagram 3 Figure 1-3: Dimensions 5 Figure 2-1: Power and Control Connections 10 Figure 2-2: Power Switch 10 Figure 2-3: ESTOP Sense Input (TB102) 14 Figure 2-4: PSOInterface 17 Figure 2-5: Outputs Connected in Current Sinking Mode (J106) 18 Figure 2-6: Outputs Connected in Current Sourcing Mode (J106) 19 Figure 2-7: Inputs Connected in Current Sinking Mode (J106) 20 Figure 2-8: Inputs Connected in Current Sourcing Mode (J106) 21 Figure 2-9: High Speed User Inputs (J106) 22 Figure 2-10: Analog Output 4 (J106) 23 F
Aerotech Ensemble QLAB, Ensemble QLAB Hardware Manual Installation and Configuration 2.6.2. Analog Inputs (0-3) (J105) Analog Inputs 0-3 are 16-bit single-ended (non-differential) inputs that accept a voltage in the range of +-10V with a resolution of 305uV. Signals outside of this range may damage the input. To read a signal from channel 0, connect the signal common of the source to analog common (pin 8, Analog Common) and the analog source signal to analog input 0 (pin 5, Analog Input 0). Table 2-18: Analog Input Connector Pin Assignment (J105) Pin Description In/Out/Bi 3 Analog Input 1 [Joystick X] Input 4 Analog Common -- 5 Analog Input 0 Input 6 Analog Input 2 [Joystick Y] Input 8 Analog Common -- 11 Analo
Aerotech Ensemble QLAB, Installation and Configuration Ensemble QLAB Hardware Manual 2.2.3. Minimizing Conducted, Radiated, and System Noise 1. To reduce electrical noise, observe the following motor and input power wiring techniques. 2. Use shielded cable to carry the motor current and tie the shield to earth ground. 3. Use a cable with sufficient insulation. This reduces the capacitive coupling between the leads that, in turn, reduces the current generated in the shield wire. 4. Provide strong earth ground connections to the amplifier and the motor. Offering electrical noise a low impedance path to earth ground not only reduces radiated emissions,
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