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E-TON Matrix R4-150 Service Manual

E-TON Matrix R4-150 Manual Online:

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E-TON Matrix R4-150 User Manual
E-TON Matrix R4-150 User Guide
E-TON Matrix R4-150 Online Manual

Text of E-TON Matrix R4-150 User Guide:

  • 2.12 ENGINE STOP SWITCH 2.13 UPPER – LOWER BEAM CONTROLLER This controller is located beside right handle bar. This controls the headlight. The engine stop switch is located on left handle bar. When the engine must be stopped quickly, push the switch with your left hand thumb and the engine will stop running immediately. OFF LOWE R UPPE R

  • E-TON Matrix R4-150, 7.7 ELECTRIC SELF-STARTER MECHANISM 7.8 KICK STARTER This kick-starter arm is on the left side of engine. When the kick-starter arm is kicked, the starting gea r shaft will drive the kick-starter to rotate the crankshaft to start the engine. After the engine is started, the kick-started will stop transferring power to the kick-starter driven gear. When the kick-starter lever is released, the kick-starter gear will go back to its original position. Starter Motor is installed on the upper side of engine. The starter motor can engage only when the left hand brake is applied. STARTER MOTO R REDUCTION GEAR

  • E-TON Matrix R4-150, 4. CYLINDER HEAD AND VALVES 4.1 SERVICE INFORMATION GENERAL This section describes maintenance for the cylinder head, valves, camshaft, and related parts. The engine must be removed from the frame to service cylinder head. Camshaft lubrication oil is fed to the cylinder head through an oil orifice in the engine case. Before installing the cylinder head, be sure the orifice is not clogged and the gasket, O-ring, and dowel pins are in place. SPECIFICATIONS ITEM STANDARD SERVICE LIMIT CAM LOBE HEIGHT IN 29.795 29.395 EX 29.560 29.160 ROCKER A

  • E-TON Matrix R4-150, 6. CYLINDER / PISTON 6.1 SERVICE INFORMATION GENERAL Camshaft lubrication oil is fed to the cylinder head through an oil orifice in the cylinder head and engine case. Before installing the cylinder head, make sure the orifice is not clogged and the gasket, O-ring, and dowel pins are in place. ITEM STANDARD SERVICE LIMIT Cylinde r I.D. 57.400 - 57.410 57.50 TAPER 0.10 OUT OF ROUND 0.10 WARPAGE ACROSS TOP 0.10 Piston Piston pin Piston rings PISTON O.D. 57.3075 - 57.3095 56.500 PISTON PIN BORE 15.002 - 15.008 15.04 PISTON PIN O.D. 14.994 – 15.000 14.960 PISTON-TO-PIN CLEARANCE 0.002 – 0.014 0.02 PISTON-

  • E-TON Matrix R4-150, Remove the oil filter cap, spring and oil filter screen. Check the O-ring for damage or fatigue. Install a new oil filter screen and spring then install the cap. Install the oil drain bolt with sealing washer. TORQUE: 20-30 N-m Fill the crankcase with recommended oil. ENGINE OIL CAPACITY: 0.9 liter at draining. Install the oil filter cap. Install the oil level gauge. Start the engine and let it idle speed for 2 or 3 minutes. Stop the engine and check that the oil level at the upper line on the gauge. Make sure there are no oil leaks

  • 1.4 TORQUE VALUES FRAME Part to tightened Thread size Tightening torque Remarks N-m kg-m ft.lb Handlebar upper holder bolt M10 30-40 3.0-4.0 22.1-29.5 Front fork nut upper M25 55-65 5.5-6.5 40.6-47.9 below 14 1.4 10.3 Front axle nut M10 30-40 3.0-4.0 22.1-29.5 Rear axle nut M20 110-130 11.0-13.0 81.1-95.9 Engine hanger bolt / Frame M10 50

  • E-TON Matrix R4-150, 6.4 PISTON REMOVAL Stuff a shop towel into the crankcase. Remove the piston pin clip with needle nose pliers. NOTE: Do not allow the clip fall into the crankcase. Remove the piston pin from the piston. Remove the piston. Spread each piston ring and remove it by lifting up at a point opposite the gap. INSPECTION Inspect the cylinder walls for scratches or wear. PISTON PISTON PIN CLIP PISTON PISTON PIN

  • E-TON Matrix R4-150, Open the seat. Unscrew the 4 fixing bolts on the helmet box. Remove the helmet box. Unscrew the upper body cover fixing bolts. Unscrew the fixing bolts between the body cover and middle cover. Remove the middle cover. Unscrew the body cover fixing bolts under the middle cover.

  • E-TON Matrix R4-150, Inspect the rear and brake lever and cable for excessive play or other damage. Replace or repair if necessary. Measure the free play of the brake lever at the end of the brake lever. The standard free play in those two-brake levels are 15-25 mm. 2.10 WHEELS AND TIRES Inspect the tire surfaces for cuts, nails or other sharp objects. Check the tire surfaces when the tires are cold. The standard tire pressure of front wheel is 18 psi. The standard tire pressure of rear wheel is 25 psi. 2.11 GEAR OIL Gear oil needs to be ch

  • FRONT WHEEL AXLE BEARING INSPECTION REPLACING THE FRONT DISK BRAKE CALIPER ASSEMBLY Unscrew the two front disk brake caliper fixing bolts at the front fork. Remove the front disk brake caliper. Reinstall by installing the caliper and reattaching the fixing bolts. Torque value: M8 nut: 24-30 N-m RELEASE THE AIR IN FRONT DISK BRAKE CALIPER Add the proper amount of brake oil

  • E-TON Matrix R4-150, 10.3 CANISTER COMP REMOVAL AND INSTALLATION Suggested: Change the canister composition every 2 years or 9000 miles (15000km). 3. CARBURETOR ASSY. 5. FUEL TANK ASSY. 6. VAPOR CONTROL 2. CANISTER COMP 4. FUEL PETCOCK 1. AIR CLEANER ASSY.

  • 3. ENGINE REMOVAL AND INSTALLATION 3.1 ENGINE REMOVAL Remove the seat, helmet box, and body cover. Disconnect the oil tube, fuel tube, and vacuum tube. Disconnect the AC generator and starter motor.

  • E-TON Matrix R4-150, ENGINE Part to tightened Thread size Tightening torque Remarks N-m kg-m ft.lb Spark plug M10 10-12 1.0-1.2 7.4-8.9 Cylinder head bolts M6 10-14 1.0-1.4 7.4-10.3 Tappet adjusting nut M5 7-11 0.7-1.1 5.2-8.1 Oil drain bolt M12 20-30 2.0-3.0 14.8-22.1 Clutch outer nut M10 55 5.5 40.6 Drive face nut M12 55 5.5 40.6 Loctite 638 Catalyst 7649 Camshaft holder nuts M8 19-22 1.9-2.2 14.0-1 6.2 Hole cap tap adjusting M30 7-9 0.7-0.9 5.2-6.6 Stud bolt M7 8-12 0.8-1.2 5.9-8.9 Starting

  • E-TON Matrix R4-150, Remove the air cleaner and carburetor. Remove the inlet pipe assembly. Remove the shroud compositions. Loosen the cam chain adjuster screw. Remove the screw and O-ring and tighten the cam chain adjusting bolt in the clockwise direction. Remove the nuts and washers. Remove the camshaft holder and dowel pins. Loosen the camshaft gear from cam chain and remove the camshaft.

  • E-TON Matrix R4-150, CYLINDER HEAD DISASSEMBLY Remove the valve cotters, spring retainers and valve springs with a valve spring compressor. INSPECTION Clean off all carbon deposits from the combustion chamber. Check the spark plug hole and valve area for cracks. Measure the cylinder head diagonally for waring with a straight edge and feeler gauge. SERVICE LIMIT: 0.05 mm Measure the free length of the inner and outer valve springs. SERVICE LIMITS: Inner 31.2 mm Outer 34.1 mm INNER VALVE 31.2 mm 34.1 mm OUTER VALVE

  • E-TON Matrix R4-150, Measure the I.D. of movable driven face. SERVICE LIMIT: 28.03mm Inspect the drive face collar for wear or damage. Measure the I.D. of drive face collar. SERVICE LIMIT: 24.098 mm Inspect the drive face boss for wear or damage. Measure the O.D. of drive face boss. SERVICE LIMIT: 23.92 mm Inspect the clutch outer for wear or damage. Measure the I.D. of clutch outer. SERVICE LIMIT: 125.5 mm Inspect the clutch weight set for wear or damage. Measure the thickness of clutch weight lining. SERVICE LIMIT: 1.5mm

  • E-TON Matrix R4-150, CONTENTS 1. INFORMATION .............................................................................................................. 4 1.1 SAFETY ........................................................................................................................ 4 1.2 NOTES ............. ................. ................ ................. ................. ............. ................. ............ 4 1.3 SERIAL NUMBER ........................................................................................................ 5 1.4 TORQUE VALUES .....................

  • E-TON Matrix R4-150, 5. LUBRICATION 5.1 SERVICE INFORMATION GENERAL This section describes inspection and replacement of the engine oil, oil filter screen and assembly of the oil pump. Fill the oil pump with clean oil when reassembling the pump. SPECIFICATION ENGINE OIL CAPACITY 1.0 liter at disassembly (0.9 liter at draining) API service classification: SE or SF ENGINE OIL RECOMMENDATION VISCOSITY: SAE 20W-40 When the average temperature in your riding area is within the indicated range, you should use the other engine oil viscosities that are shown in the chart. -20 -10 0 10 20 30 40+ o C -4 14 32 50 68 86 100+

  • E-TON Matrix R4-150, Calculate the piston-to-piston pin clearance. SERVICE LIMIT: 0.02 mm Measure the connecting rod small end I.D. SERVICE LIMIT: 15.06 mm 6.5 PISTON INSTALLTION PISTON RING INSTALLATION Clean the piston ring grooves thoroughly and install the piston rings with the marks facing up. NOTE: Don’t interchange the top and second rings. Avoid piston and piston ring damage during installation. Place the piston ring end gaps 120 degrees apart. CONNECTING ROD

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