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Ideal Boilers Harrier GT Installation, Assembly And Servicing

  • Harrier GT Boiler
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  • Installation, Assembly And Servicing
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Ideal Boilers Harrier GT Manual Online:

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Ideal Boilers Harrier GT User Manual
Ideal Boilers Harrier GT User Guide
Ideal Boilers Harrier GT Online Manual

Text of Ideal Boilers Harrier GT User Guide:

  • INSTALLATION Harrier GT Range - Installation 13 8.1 DELUXE (OPTION) - CONTROL PANEL (continued) 3. Auto/Manual switch: - AUTO: automatic position, the position to be used in normal operation for boilers fitted with an SV-matic weather compensator or with an SVR module. The temperature of the boiler is adjusted by the control. - Manual M : manual position, the position to be used for boilers n

  • 30 Harrier GT Range - Installation ASSEMBLY 20 21 8219-EN-48 8219-EN-49 - Hook the front top panel into the side panel rivet studs. - Pass the different connection cables through the orifices in the rear panel and direct them through the wiring ducts (the 230 V cables on one side and the sensor cables on the other) and bring them to the front via the cut out in the front top panel. (See t

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 25 ASSEMBLY 11 12 - Fit the door guide flap A on the opposite side to the hinge using 2 H12 nuts + DE12 lockwashers. - Fasten the burner door B with 4 H12 nuts and CL 14 washers. - Fix the hinge C of the sweeping door at the right or left hand side on the 2 lower pins using 2 H 12 nuts and washers - 19 mm spanner. - Put the sweeping door into place along with its pin D. 8219-EN-60 8219-EN-40 B - If the orifice on the burner door needs to be enlarged, proceed as per the drawing. - R

  • Ideal Boilers Harrier GT, 18 Harrier GT Range - Installation • Cleaning the smoke box (Flue Hood) For this purpose: - remove the sweeping left and right hand covers of the smoke box (2 wing nuts) and remove the soot using a vacuum cleaner, - replace the sweeping covers. 9.1 BOILER (continued) 8219-EN-26 MAINTENANCE • Burner maintenance In accordance with the instructions supplied with the burner. 9.2 PRECAUTIONS TO BE OBSERVED IN CASE OF VERY LONG STOP OF THE BOILER - The boiler and the chimney must be carefully swept. - Shut the boiler doors to a

  • Ideal Boilers Harrier GT, MAINTENANCE 16 Harrier GT Range - Installation It is not advisable to drain an installation, except in case of absolute necessity. Check regularly the water level of the installation and top it up if necessary, avoiding a sudden inlet of cold water into the hot boiler. This operation can only be done a few times a year; otherwise, look for the leakage and remedy it without delay. The good performance of the boiler depends on its degree of cleanliness. Cleaning of the boiler must be carried out as often as required and at least, as for t

  • Ideal Boilers Harrier GT, MAINTENANCE Harrier GT Range - Installation 17 • Maintenance of the combustion chamber - open the combustion chamber door (lower door) by unscrewing the 4 lock nuts (spanner 17), - brush the inside of the combustion chamber, - using a vacuum cleaner, vacuum up the soot deposits accumulated in the combustion chamber, - close the door and replace the front cover. 9.1 BOILER (continued) Baffles Harrier GT 5 Harrier GT 6 Harrier GT 7 Harrier GT 8 Harrier GT 9 Upper lg 410 8 8 lg 570 4 4 4 Lower lg 412 4 lg 572 2 2 2 2 8219-EN-25 A8219-EN-62 A

  • Ideal Boilers Harrier GT, INSTALLATION 14 Harrier GT Range - Installation 8.1 DELUXE (OPTION) - CONTROL PANEL (continued) 8.1.3 Start up Before starting the boiler, check that the installation is properly filled with water. Make the start up adjustments in the following chronological order: • Put the boiler thermostats 5 to the desired position (altering the position of the stop it necessary) Important: for boilers fitted with an SV-matic weather compensator adjust the boiler thermostats to max. • Put the domestic hot water thermostat 12 to the desired temperature (SVR or SV-matic options). The temperature of t

  • INSTALLATION Harrier GT Range - Installation 15 8.2 STANDARD CONTROL PANEL 8.2.1 Control panel presentation 8219-EN-5 1. Stop/Start switch for the burner. 2. STB test switch: momentary action to test the safety thermostat. 3. Boiler thermostat first and second stage : graduated from 30˚ to 90˚C. Integral pre-set stop limits the maximum temperature to 80˚C. This stop c

  • 34 Harrier GT Range - Installation ASSEMBLY 29 30 8219-EN-55 - Hook on the front panel. - Hook on the rear front cover and fasten it at the rear using two self-trapping screws of dia. 3.9 x 12.7 + DE4 lockwashers. 8219-EN-56 A

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 21 ASSEMBLY ORDER OF ASSEMBLY The order of the assembly is given by the numbers shown at the bottom of each of the different views; for boilers delivered with the body assembled, begin at view 10. • Tools necessary: - 1 cross head screw driver - 1 hammer - 1 knife - spanners of 8, 13, 17 and 19 mm - 1 putty application gun - 1 JD- TE, or W simplified installation tool - 1 jumper bar - 1 pipe wrench - 1-35 mm spanner or a parallel groove clamp Remark: spare screws, etc. are provided. 1 - Establish the A or B dimensions depending on the direction in which the burner door will be opened and the length of the burn

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 33 ASSEMBLY 26 8219-EN-65 Standard control panel - Screw the rear of the control panel to the top cover using two self-tapping screws of dia. 3.9 x 25 + lockwashers (cross head screwdriver). 27 Standard control panel - Carefully unwind and remove the various bulbs of the control panel by passing them through the orifice of the front top cover. Insert them into the small pocket and maintain them there with the use of a spring. 8219-EN-66 28 - Make the electrical connections to the terminal blocks provided for this purpose inside of the control pane

  • Ideal Boilers Harrier GT, 26 Harrier GT Range - Installation ASSEMBLY 13 MOUNTING OF UPPER BAFFLES Pay attention to the way to place the baffles 8219N3 Upper Baffles Flue Ways Harrier GT 5 Harrier GT 6 Harrier GT 7 Harrier GT 8 Harrier GT 9 - lg 410 A+B 8 8 4 - lg 570 A+B 4 8 8 Baffles Table 8219-EN 62 A ID 17 to 21 - Fit the lower 2”1/2 - 1”1/2 reducer along with its 1”1/2 plug or a quick opening valve (not supplied) for sludge removal. Do not forget the hemp. - Fit the upper plug using the small sleeve (35 mm spanner or parallel groove clamp). - Fit the baffles of the 4 upper flue ways A and B, interlock the baf

  • Ideal Boilers Harrier GT, 6 Harrier GT Range - Installation 4.2 INSTALLATION RECOMMENDATIONS The installation of the boiler MUST be in accordance with the following British Standards and Codes of Practice: BS. 799 Pts. 4, 5, 6 & 7 Oil Burning Equipment BS. 5410 Pts. 2 & 3 Installations for Space Heating and Hot Water Supply BS. 5449 Pt. 1 Hot Water Systems BS. 5854 Flues and Flue Structures in Buildings BS. 5885 Pt. 1 Gas Burners ~ with outputs of 60kW upwards BS. 6644 Installation of Gas Fired Boilers BS. 6880 Low Temperature Hot Water Heating Systems BS. 6891 Low Pressure Gas Pipework British Gas Industrial Gas Fired Boilers and Publication No. IM. 11

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 27 ASSEMBLY 14 MOUNTING OF LOWER BAFFLES Lower Baffles Harrier GT 5 Harrier GT 6 Harrier GT 7 Harrier GT 8 Harrier GT 9 - lg 412 4 2 - lg 572 2 2 2 4 Baffles Table - Break all the stops of the baffles using a mallet for instance, except the stop at the front (see figure). - Fit the baffles of the 2 lower flue ways placing the 2 last baffles until the stop is reached - detail E (see leaflet provided with the baffles). - Close and fasten the door (4 H 12 nuts + 4 L 12N thick washers - 19 mm spanner). - After assembly of the body, the installer should carry out a water pressure test to 5.2 bar. 8219-EN 40 B 8219N5 8219N4 8219-EN 62 A

  • Ideal Boilers Harrier GT, PO Box 103 National Avenue Kingston upon Hull HU5 4JN Telephone 01482 492251 Facsimile 01482 448858 Registration No. 4049093 Registered Office Kelburn House 7-19 Mosley Street Newcastle Upon Tyne NE1 1YE Commercial Heating Technical Helpline 01482 498376 The Caradon Plumbing Limited Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: Technical Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 7 INSTALLATION 5 CHIMNEY CONNECTION 8219-EN-21 As the Harrier GT is a high performance boiler, the temperature of the flue gases may be less than 160˚C. The installer ought to take all precautions (padding out, casing, T for draining condensation) in order to avoid deterio- ration of the chimney. If necessary, the baffles of the 4 upper smoke chambers may be partially removed with a resulting increase in temperature of the flue gases. 5.1 FLUE SIZING To size the height and cross section of the chimney, refer to the regulations currently in f

  • Ideal Boilers Harrier GT, 28 Harrier GT Range - Installation ASSEMBLY 15 To be cut out for GT 5-6 - Place the two Cordostraps on the ground underneath the boiler. - Put the body insulation into position from the left -glass wool to the outside- (in two parts from GT 8 onwards). See drawing. 8219-EN-43 16 - Encircle the insulation with the 2 Cordostraps and buckles and tighten. - Attach the clips to hold it all in place. - Fit the rear insulation and hold it in place using clips as per the diagram. 8219-EN-44 17 - Place the two upper transversal parts into position with 2 M12 x 40 bolts, 2 H12 nuts and 2 dia. 12 mm lockwashers, and the lower brackets with 4 M8 x 12 bolts and 4 DE8 lockwas

  • Ideal Boilers Harrier GT, 24 Harrier GT Range - Installation ASSEMBLY 9 10 BP 13, BP 14 or BP 26 - Using the pipe wrench, fit the studs A and B to the front face (19 mm spanner). The shorter thread is to be screwed into the section. - Attach the hinge C of the burner door on the right or left with 2 H12 nuts and 2 DE 12 lockwashers (19 mm spanner) on the 2 lower studs. - Put the burner door into place with its pin D. - Using the pipe wrench, fit the 4 M8 studs and the 8 M10 studs for the flanges (the shorter thread is to be screwed into the section). -

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 37 ASSEMBLY • The Burner control circuit is fitted with 2 standard European connector-plugs and can be fitted directly to the burners, fitted with connector-sockets. In the case of a burner not fitted with sockets, remove the plugs on the burner cable from the boiler and connect the leads to the terminal bar on the burner, proceeding as follows: No (9) [1] Control circuit phase interrupted in panel by safety Thermostat TS, Limit Thermostat TS and panel ON/OFF switch ZG. Connect to con

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 29 ASSEMBLY 18 19 - Put the upper rear panel into position (6 clips). - Put the lower rear panel into position (4 self tapping screws dia. 3.9 x 12.7 + DE4 lockwashers - cross head screwdriver). 8219-EN-47 8219-EN-54 A - Hook the side panels onto the transversal parts. Ensure that the insulation slides behind this protection. - Screw the side panels onto the transversal parts (2 A45 screws + 2 DE5 washers - 8 mm spanner). - Slide the wiring duct between the transversal parts and fit the rubberproffle strip.

  • Ideal Boilers Harrier GT, INSTALLATION 12 Harrier GT Range - Installation 7.2 STANDARD CONTROL PANEL 8259N2 The connections are made on the terminal strip in the control panel, accessible by opening the panel (3 screws at the back - see diagram). The connection cables are directed towards the front via the two cut outs in the rear panel of the boiler, and routed in the cable run to the control panel via the 2 rectangular cutouts in the front top panel. 8.1 DELUXE (OPTION) - CONTROL PANEL 8START UP 8.1.1 Presentation of the control panel 1. Double STB-STW switch : to test the safety thermostat

  • Ideal Boilers Harrier GT, INSTALLATION 8 Harrier GT Range - Installation 6 OIL OR GAS CONNECTION See specific technical information supplied with the burner. Burner positioning Caution: the baffle at the head of the burner must be in line with the burner door insulation level. GAS SUPPLY The gas supply MUST be sized in accordance with British Gas recommendations and be fabricated in compliance with CP.331 Pt. 3 and any Local Gas Board installation standards. The Local Gas Board should be contacted, at a stage prior to actual insallation, for any advice or information required. Details and advice, relating t

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 5 INSTALLATION 2.2 LEVELLING Insert the cylinder into the hole provided in each foot of the heating body and screw the adjustable foot into it. Level. 8219-EN-20 3 ASSEMBLY For the assembly of the boiler, refer to the relevant paragraph of the instruction book. 4.1 DIMENSIONAL INFORMATION REQUIRED 8219-EN-17 4 HYDRAULIC CONNECTION

  • Ideal Boilers Harrier GT, Harrier GT Range - Installation 19 TECHNICAL DATA 10.1 DATA TABLE Boiler size (no. of sections) Harrier GT 5 Harrier GT 6 Harrier GT 7 Harrier GT 8 Harrier GT 9 Maximum heat output kW 140 180 230 280 330 Btu/h x 10 3 477 614 785 955 1126 Minimum heat output kW 105 140 180 230 280 Btu/h x 10 3 358 477 614 785 955 Combustion chamber m 3 0.122 0.148 0.174 0.2 0.226 volume ft 3 4.3 5.2 6.14 7.06 7.98 Flue way volume m 3 0.206 0.249 0.292 0.335 0.378 ft 3 7.27 8.79 10.31 11.83 13.35 Boiler water content l 116 136 156 176 196 gal 25.5 29.9 34.3 38.7 43.12 Hydraulic resistance mbar 10.9 20.4 30 44.5 63.8 at 15 k in.w.g 4.36 8.16 12 17.8 25.52 Combustion

  • Ideal Boilers Harrier GT, INSTALLATION 10 Harrier GT Range - Installation 7.1 DELUXE (OPTION) - CONTROL PANEL (continued) • Fitting the SVR option 8219-EN-248219-EN-13 1 4 2 3 8219-EN-118219-EN-9 The SVR option box is to be fitted in the front part of the control panel. To do this: - Remove the blank by cutting the surface with a stanley knife following the black line (1) and by breaking the perfo rations in the steel plate behind with a pair of snips (2). - Connect the two connections, situated behind the blank (3), to the back of the SVR unit: blue connector to the blue plug, red connector to the red plug. - Locate the unit by its front (3) and fix it using the two screws sited in the fro

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