GE 400 Series Installation Manual

Text of GE 400 Series User Guide:

• GE 400 Series, UPS 3 - 4 - 5 - 6 UPS 1 S G S U _ 4 0 0 - 5 0 0 _ S 2 _ R P A d i s p o s i t i o n _ G E _ 0 1 U S UPS 2 Fig. 3.4.1-5 RPA system disposition In case of parallel system, try to place the UPS modules in sequence of their numbers (marked on the packing). If the units are positioned “side by side”, the side panels must be mounted on all units. 3.4.2 Battery location Batteries require a well-ventilated room with controlled temperature to obtain reliable operation. The battery can be install immediately adjacent to the UPS (left or right side) or remotely fro

• GE 400 Series, 3.8.7 Set-up for SG Series 400 & 500 intended to be operated in eBoost™ Operation Mode NOTE ! For systems intended to be operated in eBoost™ Operation Mode, the installation shall be protected with suitable surge protection devices (SPDs) on the AC bus feeding the UPSs. Please contact your Service Center for more information. NOTE ! If an emergency generator set supplies the UPS in case of Mains Failure, and the system is intended to be operated in eBoost™ Operation Mode, eBoost operation shall be prevented during generator operation. This can be accomplished

• GE 400 Series, 4 CUSTOMER INTERFACE 4.1 CUSTOMER INTERFACE Serial port J3 - RS 232 (sub D - female 9 pin) Suitable for JUMP protocol Pin 2: TX (out) Pin 3: RX (in) Pin 5: GND J2 (subD-female 25p) – Output signals on voltage free contacts J2/1, 2, 3 NO, C, NC Utility Failure (default Parameter RL=1) J2/4, 5, 6 NO, C, NC Load on Inverter (default Parameter RL=3) J2/7, 8, 9 NO, C, NC Stop Operation (default Parameter RL=5) J2/14, 15, 16 NO, C, NC Load on Utility (default Parameter RL=2) J2/17, 18, 19 NO, C, NC General Alarm (default Parameter RL=4) J2/20, 21, 22 NO, C, NC Acoustic Alarm (default Parameter RL=6) S

• GE 400 Series, 4.1.8 EPO (Emergency Power Off) Input contact BE AWARE: The reliability of the system depends on this contact NC (Normally Closed)! An external Emergency switch (Normally Closed voltage-free contact) can be connected on terminals XB / 1 - 4 or connector J2 / 12 - 25 of the P4 - Interface Customer. NOTE ! To enable this function, remove cable short- circuiting XB / 2 - 3 on the Terminal XB and the Jumper JP3 on P4 – Customer Interface, when the cables have been already connected on XB or J2. SGS_400-500_UPS_XA-XB_01 1 XA 2 3 4 4 2 3 1 XB When opened, this

• Dear Customer, We thank you for selecting our products and are pleased to count you amongst our very valued customers at GE. We trust that the use of the SG Series 400 & 500 Uninterruptible Power Supply system, developed and produced to the highest standards of quality, will give you complete satisfaction. Please read carefully the Installation Guide, which

• JP3 JP4 JP1 JP2 IM 0048 SGSU_400-500_S2_RPA-IM0048_02 JA1 JP2 JB1 JB JA JP4 JP1 JP3 Fig. 3.9.2-2 Bus connection on terminal units Terminal units On the parallel bus PCB “P34 – Bus Interface”, of the first and last units (terminal) of the parallel system the Jumpers JP1, JP2, JP3 and JP4 MUST BE INSERTED . JP2 JP1 JP4 IM 0048 JP3 JP4 JB JA JP3 JB1 JA1 S

• GE 400 Series, Openings for input and output cable connections 2 , 0 5 0 m m 8 0 . 7 1 " 2 0 0 m m 7 . 8 8 " 1 . 9 7 " 4 0 m m 1 . 5 8 " 5 0 m m 3 3 . 4 7 " 2 9 . 5 3 " 7 5 0 m m 8 5 0 m m S G S U _ 4 0 0 - 5 0 0 _ S 2 _ U P S vi e w t o p _ 0 1 U S Utility input Output Load Battery Fig. 3.4.1-2 Opening on top of the cabinet for input and output cables SG Series 400 & 500 openings are provided on the top (*) and the bottom (*) of the UPS for the connection of input and output cables. Pay attention to the position o

• GE 400 Series, NOTE ! This UPS is only designed to operate in a wye-configured electrical system with a solidly grounded neutral. The UPS cannot be operated from a mid-point or end-point grounded delta supply source. If the Load requires a Neutral, a Bypass Source Neutral MUST BE PROVIDED. If no Neutral Connection is available with the Bypass Input (3-wire input + ground) and the Load does not require a Neutral, solidly connect the Output Neutral of the UPS to ground with a ground bonding jumper. For single module applications install the ground bonding jumper directly at the UPS output. Cable size for this connection shall be per National Electric Code and appli

• GE 400 Series, 3.7.3 Battery over current protection and wire sizing NOTE ! • Please read the safety precautions at the front of this guide carefully, and thoroughly review the battery manufacturers installation and maintenance manual before connecting the batteries to the UPS. • The remote rack mounted batteries are to be used then DC over current protection must be provided by others. • Choose an appropriate DC fuse or circuit breaker using the current data in the chart below. • Minimum battery cable requirement is based on the current data below. • The maximum available fault current from the battery supply is: 20kA. • The minimum breaker voltage rating is 540V The AC

• GE 400 Series, CAUTION ! Panel “A, B, C and D” should never be removed or replaced with power applied to the UPS. This panel is in close proximity to 480V live buss bars. Always disconnect the rectifier, bypass, load and battery sources from the UPS before removing or replacing this panel. If not serious injury or death could occur! Access to power wiring terminals for the cable connections. Q1 0 O F F I ON Q2 0 O F F I ON S GS U _ 4 0 0 - 5 0 0 _ S 2 _ U P S c o n n e c t i o n _ 0 1 US Bottom entry cables Please remove the plate before drilling any holes ! Please

• GE 400 Series, 3.8.5 Interface to External Bypass for single unit If the UPS system is equipped with an External Maintenance Bypass Switch, connect the NO (normally open) voltage free auxiliary contact from the External Bypass Switch to X4 - 1, 2 of P27 – IM0108 - Interface for External Bypass inserted in the Connectivity Rack. When this NO (Normally Open) contact closes, the Inverter Output Contactor K7 opens and the Load transfer to Inverter will be inhibited. Fig. 3.8.5-1 Interface to External Bypass for single unit SG Series 400 & 500 has to be interfaced to the Externa

• GE 400 Series, 3.6 UNPACKING The UPS and Battery Cabinets may be shipped packaged in carton boxes or in wooden crates (if requested). Move the cabinets as close as possible to the final location before removing from the pallet. If delivered in a wooden crate, remove the cabinet from the pallet with care, because of the heavy weight of the equipment. White color = without any anomaly Red color = anomaly evidence Fig. 3.6-1 ShockWatch device The package of the SG Series 400 & 500 is equipped with ShockWatch (indicator f

• GE 400 Series, 1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for models SG Series 400 & 500 that should be followed during installation and maintenance of the UPS and battery. GENERAL - Move the UPS in an upright position in its original package to the final destination room. To lift the cabinets, use a forklift or lifting belts with spreader bars. - Check for sufficient floor and elevator loading capacity. - Check the integrity of the UPS equipment carefully. If you notice visible damage, do not install or start the UPS. Contact the nearest Service Center immediately. - WARNING! RISK OF ELECTRICAL SHOCK: Do not remove

• GE 400 Series, Preface Congratulations on your choice of a SG Series Uninterruptible Power Supply (UPS). It will help eliminate load disturbances due to unexpected power problem. This manual describes how to prepare the installation site, and it provides weight and dimensions and procedures for moving, installing and connecting the UPS. Please refer to the Operating Manual, which describes the function of the UPS module, the purpose and location of the switches, the meaning of the system events related to the front panel indication, and provides procedures for starting and stopping the equipment. While every care has been taken to ensure the completeness and accuracy of this manual, GE a

• GE 400 Series, 3.7.2 Input/output over current protection and wire sizing The cabling of the UPS system has to be sized according to the UPS power rating. Sizing of circuit breakers, fuses and cables for Input Utility, Output Load and Battery must meet the requirements of local and national electrical codes. Before connecting the UPS, verify that the Utility Voltage and Frequency, the Output Load Voltage and Frequency and Battery Data (cells number, floating voltage, autonomy) are according to the required specifications. Output load configuration may be such that one phase may carry a load current at 100% of that phases

• GE 400 Series, S G S U _ 4 0 0 - 5 0 0 _ S 2 _ R P A c o n t r o l b u s c a b l e _ 0 3 U S N e x t P ar al le l U nit 3 , 4 , 5 , 6 I ON 0 O F F Q1 Q2 0 O F F I ON I ON 0 O F F Q1 Q2 0 O F F I ON U P S 1 JA JB U P S 2 JA1 JB1 JA JA1 JB JB1 JA2 JB2 JA1 JB1 JA2 JB2 17 16 4 3 15 14 5 2 13 1 12 10 20 19 9 8 21 7 18 6 11 22 17 16 4 3 15 14 5 2 13 1 12 10 2019 9 8 21 7 18 6 11 22 Fig. 3.9.3-3 Control bus cable routing and connection Control bus cables routing Place and fix the cables JA-1/2/3/4/5 and JB-1/2/3/4/5 inside the UPS cabinets in the position illustrated in the drawing. NOTE ! Pay attent

• GE 400 Series, 3.8 WIRING CONNECTION WARNING! UPS installation and connection must be performed by QUALIFIED SERVICE PERSONNEL ONLY. 3.8.1 Power connections Input/output and DC connections are provided with terminal blocks. Please refer to chart for torque specifications. Carefully read the following recommendations before proceeding: • Ensure that the AC and DC external isolators are OFF and locked to prevent their inadvertent operation. • Do not close any external isolators prior the commissioning of the equipment. • The preferred power cable entry location for installation purposes is from the right side of the UPS, either top or bottom. In case

• GE 400 Series, NEC SECTION 210-20 (A) Table 310-16. Allowable Ampacities of Insulated Conductors Rated O Through 2000 Volts, 140°F Trough 194°F (60°C Trough 90°C) Not More than Three Current-Carrying Conductors in Raceway, Cable, or Earth (Directly Buried), Based on Ambient Temperature of 86°F (30°C). Temperature Rating of Conductor (See table 310-13) Size 140°F (60°C) 167°F (75°C) 194°F (90°C) 140°F (60°C) 167°F (75°C) 194°F (90°C) AWG or kcmil Types TW, UF Types FEPW, RH, RHW, THHW, THW, THWN, XHHW, USE, ZW Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW-2, THWN-2, USE-2, XHH, XHHW, XHHW-2,ZW-2 Types TW, UF

• GE 400 Series, 4.1.3 Programmable input free contacts Some programmable UPS functions (indicated in Section 8.1), can be activated by closing an external contact, if connected, on: X1 / 10, 21 or J2 / 10, 23 User Input 1 (default = Not used) X1 / 11, 22 or J2 / 11, 24 User Input 2 (default = Emergency GEN ON) 4.1.4 Gen Set Signaling (GEN ON) If an emergency generator set supplies the UPS in case of Mains Failure and the generator is considerably unstable in frequency, it should be suitable to install the signal “Generator ON” on X1 / 11, 22 or J2 / 11, 24). See

• GE 400 Series, Notices for installation S G S U_ 4 0 0 - 5 0 0 _ S 2 _ UP S B R 1 - 2 - 3 _ GE _ 0 1 PE BR1 BR2 BR3 L1-1 L1-1 L2-1 L3-1 BR3 BR2 BR1 BR1, BR2 and BR3 MUST BE REMOVED in case of dual input utility ! Fig. 3.8.3-3 AC bus bars BR1, BR2 and BR3 For separate Bypass and Rectifier input configuration (option), the AC Bus Bars BR1, BR2 and BR3 MUST BE REMOVED . Modifications reserved Page 28/41 OPM_SGS_ISG_M40_M50_2US_V021.doc User Manual SG Series 400 & 500 UL S2

• GE 400 Series, 3.9.3 Control bus cable location WARNING ! This operation must be performed by QUALIFIED SERVICE PERSONNEL ONLY before the initial start-up. ENSURE THAT THE UPS INSTALLATION IS COMPLETELY POWERED DOWN. S G S _ 4 0 0 - 5 0 0 _ S 2 _ R P A c o n t r o l b u s c a b l e _ 0 1 U S Q1 0 O F F I ON Q2 0 O F F I ON N ext P a r a l l e l U n i t 17 16 43 15 14 5 2 13 1 12 10 20 19 9 8 21 7 18 6 11 22 Fig. 3.9.3-1 View electronic module on intermediate unit Access to the control bus connection. The control bus connection between parallel units must be made on the electronic module (P34 – Bus Interface) situated at the inside of the UPS door. Next para

• GE 400 Series, 3.2 DELIVERY When delivered, inspect the package integrity and the physical conditions of the cabinets carefully. In case of any damage sustained during transport, immediately inform the carrier and contact your local Service Center. A detailed report of the damage is necessary for any insurance claim. NOTE ! A DAMAGED UPS MUST NEVER BE INSTALLED OR CONNECTED TO UTILITY OR BATTERY! 3.3 STORAGE 3.3.1 Storage of the UPS The UPS is carefully packed for transport and sto

• GE 400 Series, 3.7 ELECTRICAL WIRING WARNING ! UPS installation and connection must be performed by QUALIFIED SERVICE PERSONNEL ONLY. It is the responsibility of the installation technician to ensure that all local and national electric codes are adhered to. 3.7.1 Utility input connection NOTE ! Ensure that the AC and DC external isolators are OFF and locked out to prevent their inadvertent operation. Do not apply power to the equipment prior to the commissioning by a QUALIFIED SERVICE ENGINEER. Before any other input connection, connect and check the grounding wire. The UPS has available input terminations for

• 3.8.3 Power connection with dual input utility (option) Position of the PE bolt in case the cable input is from the bottom of the UPS PE S G S U _ 4 0 0 - 5 0 0 _ S2 _UP S c o n n e c ti o n s e p a ra t e_ G E_ 0 1 U S PE PE Typical installation using common NEMA two hole lugs PE Input Utility PE Load Utility Neutral Load Neutral Load Typical installation using co

• GE 400 Series, 3 INSTALLATION 3.1 TRANSPORT Forklift Crane Transport UPS only in upright position! The UPS is packaged on a pallet suitable for handling with a forklift. Pay attention to the center of gravity. The UPS must be moved in upright position. Do not tilt cabinets more than +/- 10° during handling. Move the UPS in it’s original package to the final destination site. Do not stack other packages on top: This could damage the UPS. If the UPS must be lifted by crane, use suitable lifting straps and spreader bars. Note of the cent

• 3.9.2 Parallel control bus connection In cases of parallel operation, the communication between the units takes place through the control bus cables. Each parallel unit is equipped with an additional board “P13 – RPA Board“ where the connectors J52 (A) and J62 (B) are located. A short control cable provided with a ferrite ring core links the parallel board “P13 – RPA Boa

More Instructions:

	GE 400 Series Maintenance manual 30-06-2023 28	DOWNLOAD
	GE 400 Series Operation & user’s manual 17-12-2022 10	DOWNLOAD
	GE 400 Series Instruction 25-09-2023 2	DOWNLOAD
	GE 400 Series Instructions 27-11-2023 2	DOWNLOAD

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