Insinger RL-30 Technical Manual
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Insinger RL-30, RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 05 WASH DISTRIBUTOR RL-30 Pos. Designation Part no. 1 Complete wash arm RL8040119 2 Lateral part manifold RL4035070 3 Hose piece Ø50 L=140 mm. RL1012514 X* Complete wash manifold sup. (with ref. 1,2,3,5,10) RL4035075 4 Hose piece Ø48 L=365 mm. RL1012535 5 Hose clip 40-60 RL2501090 6 Coger wash manifold RL4035072 7 Pump hose piece RL1012104 Y* Complete wash manifold inf. (with ref. 2,5,9,6) RL4035076 8 Motor tipo 4219U2160 208-240V. 1 PH 60 HZ RL2011121 11 Hose piece
Insinger RL-30, Thank you for purchasing this quality Insinger product. On the space provided below please record the model, serial number and start-up date of this unit: Model:__________________________________ Serial Number:___________________________ Start-Up Date:____________________________ When referring to this equipment please have this information available. Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for service should arise please contact your local Authorized Insinger Service Company. A Service Network Listing is provided on our web site, www.insingermachine.com or call Insinger at 800-344-4802 for your lo
OPERATING INSTRUCTIONS PART 3 OPERATING INSTRUCTIONS ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 At any point during the heating cycle of the booster and/or the wash tank, a cycle may be started by pressing the cycle switch (S4). If nal rinse temperature has been achieved the unit will run a normal 2 minute cycle and stop.
Insinger RL-30, INSINGER MACHINE COMPANY LIMITED WARRANTY PART 1 TECHNICAL INFORMATION ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 or failure to perform normal and routine maintenance as set out in the instruction booklet (operating instructions) or for improper operation or failure to follow normal operating instructions (as set out in the instruction booklet). Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents, acids, lye or other chem
Insinger RL-30, OPERATING INSTRUCTIONS PART 3 OPERATING INSTRUCTIONS ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 Chemical Connections: The RL-30 is supplied with integral detergent and rinse additive pumps and the chemical hoses are located on the side of the dishmachine. This machine must be operated with an automatic detergent feeder and, if applicable, an automatic chemical sanitizer feeder, including a visual means to verify that detergents and sanitizers are delivered or a visual or audible alarm to sig
Insinger RL-30, PART 1 TECHNICAL INFORMATION ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-48023 RL-30 Automatic Undercounter Dishwasher Note: For all rough in connections see installation and layout detail drawing. SPECIFICATIONS CONSTRUCTION- Machine wash tank, casing and rinse pipes are made of 304 stainless steel. The polypropylene wash manifold, arms and jets are heat, alkali and rust resistant. CONTROLS- Front mounted controls are easy to read with indicator lights for power heat and drain. Control components mounted in splash-proof box. Box is on slides for easy service. WASH/RINSE SYSTEM- 42 fi xed high volume spray nozzles, 14 f
RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 13 ELECTRICAL SYSTEM RL-30 Pos. Designation Part no. 1 Single phase electric installation 2026118 2 Single phase electric current input 2026119 1 2 38
Insinger RL-30, TROUBLESHOOTING PART 5 TROUBLESHOOTING ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 Problem A B C D Machine continues to ll There is no soil blocking the pressure switch opening in tub Connections to pressure switch are air tight and secure The pressure switch is operating Verify solenoid valve is operating properly Machine fails to ll Water supply to unit is on Solenoid valve is operating properly Wash termperature incorrect Verify door is closed Verify door switch is fun
RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 12 DRAIN PUMP RL-30 1 2 3 4 5 6 7 7 8 Pos. Designation Part no. 1 Feed relay base RL2054084 2 Feed relay 230V. 50-60 Hz. RLX2A 12A. 250V. RL2054010 3 Clip for fixing relay RL2054085 4 Hose elbow RL1008034 5 Hose clip 25-40 RL
Insinger RL-30, OPERATING INSTRUCTIONS PART 3 OPERATING INSTRUCTIONS ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 CAUTION: Do not mix different detergent products, this could cause the dosing pump to break down due to crystallization. CAUTION: Only use detergent and rinse aid which are suitable for commercial washers, a non-foaming industrial alkaline detergent. Do not use any soap intended for a residential dishwasher. This leads to large amounts of foam building up in the washer and will void your manufacturer’s warranty. NOTE: Rinse heater (R1) and wash heater (R2) are
Insinger RL-30, RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 02 DOOR RL-30 Pos. Designation Part no. 1 Complete door RL-30 RL8005119 2 Door RL-30 RL0507119 3 Left door brace RL0849119 4 Right door brace RL0849120 5 Door spring RL2521120 6 Door spring tensor RL0844119 7 Rivet for micro switch RL1544003 8 Handle support RL4080020 8A Handle support (right) RL4080023 9 Door andel (left) RL0510119 10 Door brace guide RL4038019 11 Left door hinge RL0805119 12 O ring 7x3x13 RL2514010 13 Hinge support RL5519120 14 Right
Insinger RL-30, PART 1 TECHNICAL INFORMATION ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-48022 RL-30 Automatic Undercounter Dishwasher STANDARD FEATURES 7 bayonet style wash arms with 42 fi xed wash jets 6 upper rinse jets 8 lower revolving rinse jets Fully automatic operation Independent wash and rinse systems Automatic tank fi ll Continuous wash cycle Electric immersion tank heat: 2.8 kW Low water protection for heater TempGuard ™ fi nal rinse temperature contro
Insinger RL-30, INSINGER MACHINE COMPANY LIMITED WARRANTY- COMMERCIAL MARINE USE PART 1 TECHNICAL INFORMATION ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 Labor will be billed to the customer at a reduced rate of $40.00 per hour. If sailing with a vessel is required, then an eight hour per day minimum will apply. This limited warranty does not cover accident, abuse, misuse, alteration, misapplication, improper installation, re, ood, or improper maintenance or service, or failure to perform normal and routine maintenance as set out in the instruction booklet (operating instru
Insinger RL-30, Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 11 ELECTRICAL PANEL RL-30 Pos. Designation Part no. 1 Herat terminal E-165113.16 RL2020015 2 Block 4 faston E-115191.03 RL2021002 3 Fuse holder block E-115622.22 RL2021003 4 Contactor 230V. * LC1K0910M7 RL2008321 5 Thermal relay LR2K0314 5,5-8A RL2022638 6 Condenser 16µF RL2013019 7 Feed relay 230V. 50-60 Hz. RLX2A 12A. 250V. RL2054010 8 Feed relay base. RL2
Insinger RL-30, PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 23 B1 BOILER THERMOSTAT B2 TANK THERMOSTAT B3 PRESSURE SWITCH LEVEL CONTROL. B4 MAGNETIC DOOR MICRO SWITCH. B5 BOOSTER SAFETY THERMOSTAT. B6 TANK SAFETY THERMOSTAT. B7 TEMP-GUARD THERMOSTAT C1 WASH PUMP CONDENSER. D1 TIMER. 2 Minutes. F1 FUSE 6,3 Amp. F2 FUSE 6,3 Amp. H1 ON / OFF INDICATOR LIGHT. H2 WASH CYCLE INDICATOR LIGHT. H3 DRAIN PUMP INDICATOR LIGHT. H5 TEMPERATURES OK! INDICATOR LIGHT. H6 DELIME CYCLE INDICATOR LIGHT. K1 W
® TECHNICAL MANUAL Undercounter Dishwasher RL-30 Installation, Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com
Insinger RL-30, RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Pos. Designation Part no. 1 Big left panel RL-30 RL0516222 2 Strait left panel RL-30 RL0516224 3 Cover plate RL-30 RL0503121 4 Housing RL-30 RL0501120 5 Front panel RL-30 RL0504122 6 Rear panel RL-30 RL0508122 7 Strait right panel RL-30 RL0516225 8 Big right panel RL-30 RL0516223 9 Nipple detergent RL0845120 10 Side cable pass RL-30 RL2530100 11 Control p
Insinger RL-30, CLEANING/GENERAL MAINTENANCE PART 4 CLEANING/GENERAL MAINTENANCE ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802 De-liming: Machines that are operated in hard water areas and are not connected to an external water treatment system must be de-limed from time to time. There are de-liming agents specially designed for commercial dishwashers available for this purpose, please consult your detergent supplier. Daily Cleaning: At the end of each day drain the machine • Turn machine off S1 • Open door • Remove overow stand pipe • Press drain button S2 (drain pump run
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