Zamil CX SERIES Installation, Operation & Maintenance Manual
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Contents Page Model decoding ........................................................................................................................................ 2 General statement .................................................................................................................................... 2 Warranty ................................................
Zamil CX SERIES, 1& 2 BASIC 3, 4 & 5 NOMINAL COOLING CAPACITY (MBH) 7 REFRIGERA- TION CIRCUIT 6 ELECTRICAL SUPPLY ( V-Ph-Hz ) 9 MODE 11 CONDENSER COIL CX CLASSIC CONDENSING UNIT 150 180 220 240 300 360 S : SINGLE* D :DUAL H :208/230-3-60 M: 380-3-60 (4 WIRE) F : 460-3-60 C : COOL ONLY H : HEAT PUMP + A : ALUMINUM FIN B : COATED ALUMINUM FIN C :COPPER FIN MODEL DECODING 8 COMPRESSOR TYPE S : SCROLL 13 OTHER OPTIONS 10 CONDENSER MOTOR N : STANDARD L : LOW AMBIENT 12 PDS OPTION N : NO OPTION F : STD. UNIT WITH FILTER DRYER & SIGHT GLASS K : CONDENSING UNIT WITH SYSTEMIZER ** P : PDS*** R :F & K S :F & P*** T :K & P*** Q : F, K &am
Zamil CX SERIES, INSTALLATION PROCEDURES GENERAL These units are shipped completely assembled, charged with refrigerant (R-22) and wired. They will require external power & thermostat wiring in the field. Selection of the condensing unit and its corresponding matching indoor unit should be based on a heat calculation made according to applicable standards. Units must also be installed in accordance with regulations of the “National Fire Protection Association” and local electrical codes. Where local regulations conflicts with the instructions in this manual, installer should adhere to local standards. LOCATION OF UNIT When selecting the location for the unit, the following p
Zamil CX SERIES, DIMENSIONS CX 360 NOTE: 1. All dimensions are in mm (dimensions in brackets are in inches). 943 [37.13"] 943 [37.13"] 2032 [80.0"] 73 [2.88"] 2197 [86.50"] 2121 [83.50"] 1550 [61.0"] 203 [8.0"] 6
Zamil CX SERIES, RIGGING & MOUNTING These units are suitable for overhead rigging. See below rigging instructions. Attention to Riggers: 1. Hook rigging sling through holes/insert 3" nominal pipe through holes in the base rail, as shown below. 2. Holes in base rail are centered around the unit center of gravity. 3. Use wooden pallet or spreader bar when rigging, to prevent the slings from damaging the unit. Caution: All panels should be in place when rigging. Care must be taken to avoid damage to the coils during handling. For pro
Zamil CX SERIES, REFRIGERANT PIPING CONNECTIONS Piping connections: Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The liquid and suction line diameters can be determined from the physical data table. For piping applications beyond 25 feet (7.62 m), please follow the instructions from ZAC refrigerant pipe sizing manual. Outdoor unit connected to factory matched indoor unit: Outdoor unit contain adequate system refrigerant charge for operating with matched indoor unit (as per corresponding cooling capacity table) and when
Zamil CX SERIES, TYPICAL SCHEMATIC WIRING DIAGRAM NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. MODELS : CX150 (SINGLE COMPRESSOR UNITS) 9 CLOSE(PSIG)OPEN(PSIG) NAME FCS 190 ± 15 290 ± 10 45LPS1 HPS 450 ± 10 LPS 25 ± 5 55 360 ± 15 50 ± 5 SET POINTS TRANS2 CONNECTION APPLICABLE FOR 460V UNIT L1 F1 F3 230V 460V TRANS2 3 5 4 6 F2 F4 L3 PLS. REFER UNIT NAME PLATE VOLTAGE CONNECT 37A,37B OF 1PH FM & L2 OF TRANS TO NTB 1.NTB IS APPLICABLE FOR 380V/3PH/60Hz 2.FOR UNIT WITH ABOVE WRG DGM SUITS 230V/3PH/60Hz 460V/3PH/60Hz & 380V/
Zamil CX SERIES, TYPICAL SCHEMATIC WIRING DIAGRAM 15 UNIT OFF FR COMP 17 AR1-1 46 AR1 47 17 CONN.FOR OIL PRESSURE SWITCH OPTION CR-11 28A 26A/27A OPS 2 2 240 28C OPS SR 2 (PLS. CONNECT LPS ACCORDINGLY) 5A NOTE: AR8 ONE UNLOADER LPS1 3A 6A UL AR8-1 1 2 2 1) UVM OPTION OPTIONS 2) SMOKE DETECTOR OPTION UVM-1 81 REMOVE JP2 VFC-FROM CUSTOMER'S SMOKE DETECTOR 1A 1B (REMOVE JP1) 1A TO ATB TO ATB 1 Ø Ø L2 L1 Ø L1 L3 Ø L2 Ø UVM L3 REMOVE JP4 1 2 (SEE NOTE 6) COMP CONNECTION FOR COMP. WITH SSPS SSPS 4. HPS OPTION
Zamil CX SERIES, TYPICAL SCHEMATIC WIRING DIAGRAM 11 1 LPS1 JP1 1A 2A ATB1 JP2 1B F1 T3A COMP 1 T2A T1A CC1 FM1 36A 35A 37A T2B T1B FMC1 SR1-1 [SSPS2] JP7 25B [SSPS1] 230VAC JP4 L1 25A L2 3A JP8 * 26B 4A JP6 SEE NOTE-8 * F2 26A T3B FM2 35B 37B 36B CC2 FMC2 C1-CONTACTOR C1-SAFETY RELAY C2-SAFETY RELAY C1-PUMP DOWN SOLENOID C1-CONTROL RELAY SR2 CR1 PDS1 ATB1 SR1 CC1 2 SEE HPS OPTION BELOW SEE HPS OPTION BELOW TRANS2 CONNECTION APPLICABLE FOR 460V UNIT 5 F3 F1 L1 3 TRANS2 F4 F2 6 230V 1 2 5 4 6 7 8 3 TO AHU USE FOR OPTION-3-B ONLY (FOR FCS CONNECTION SEE LOW AMBIEMT OPTION) 16 ATB 15 CB CR2-1 YR2-1 PDSR2-1 CCA2-1 CCA1-1 2B 24VAC SR1-2 SR2-2 41A 39B 41B 38A 38B 39A 40B 40A TR
Zamil CX SERIES, LEGEND AHU AIR HANDLING UNIT AI ANTI ICE THERMOSTAT AR AUXILIARY RELAY ATB AUXILIARY TERMINAL BLOCK CAP CAPACITOR CC COMPRESSOR CONTACTOR CB CIRCUIT BREAKER C. HTR CRANKCASE HEATER COMP COMPRESSOR CR CONTROL RELAY FM FAN MOTOR (CONDENSER) FMC FAN MOTOR CONTACTOR FR FAULT RELAY FCS FAN CYCLING SWITCH HPS HIGH PRESSURE SWITCH HVTB HIGH VOLTAGE TERMINAL BLOCK JP JUMPER L1 LINE 1 L2 LINE 2 L3 LINE 3 LPS LOW PRESSURE SWITCH LUG LUG GROUND PDS PUMP DOWN SOLENOID PDSR PUMP DOWN SOLENOID RELAY RR RESET RELAY SSPS SOLID S
TYPICAL SCHEMATIC WIRING DIAGRAM NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram. MODELS : CX240 - CX360 (DUAL COMPRESSOR UNITS) 13 27B OLR2-1 OLR1-1 27A C1-SAFETY RELAY TO AHU [AI2] FOR FAN MOTORS CONNECTIONS SEE FAN MOTOR CONNECTION DIAGRAM 2 8 6 7 4 5 3 1
Zamil CX SERIES, TYPICAL SCHEMATIC WIRING DIAGRAM MODELS : CX240 - CX360 (DUAL COMPRESSOR UNITS) LEGEND AHU AIR HANDLING UNIT AI ANTI ICE THERMOSTAT AR AUXILIARY RELAY ATB AUXILIARY TERMINAL BLOCK CAP CAPACITOR CC COMPRESSOR CONTACTOR CB CIRCUIT BREAKER C. HTR CRANKCASE HEATER COMP COMPRESSOR CR CONTROL RELAY FM FAN MOTOR (CONDENSER) FMC FAN MOTOR CONTACTOR FR FAULT RELAY FCS FAN CYCLING SWITCH HPS HIGH PRESSURE SWITCH HVTB HIGH VOLTAGE TERMINAL BLOCK JP JUMPER L1 LINE 1 L2 LINE 2 L3 LINE 3 LPS LOW PRESSURE SWITCH LUG LUG GROUND NTB NEUTRAL TERMINAL BLOCK OPS OIL PRESSURE SWITCH OLR OVER LOAD RELAY PDS PUMP DO
Zamil CX SERIES, OPERATION INSTRUCTIONS PRE-STARTUP INSPECTION AND CHECK LIST After the installation is completed in all respect, the following points should be covered before the system is switched on for operation. 1. Remove straps & wooden pieces that hold the compressor in place during transportation. 2. Make sure all electrical fasteners/connections are tight and secure. 3. Make sure circuit breakers/fused disconnect switches are properly installed. 4. Make sure all controls are set according to instructions (low & high pressure switch, pump down pressure switch, fan cycling switch, etc.). 5. Make sure all valves are open (compressor suction and discharge s
PREVENTIVE MAINTENANCE SCHEDULE 12 X X X X X X X X X X FREQUENCY OF MAINTENANCE, MONTHS (FIRST 4 YEARS) I T E M CAUTION: Disconnect power supply and allow all rotating parts to stop before servicing the unit. 6 X Check all electrical controls, components, wiring terminals, etc..., for sparks, over heat, loose connections & repair or correct it Clean cond
Zamil CX SERIES, 1. Close start or disconnect switch 2. Replace fuse 3. Refer to electrical section 4. Repair or replace control 5. Relocate control 6. Check wiring against diagram 7. Replace or relocate 8. Trace control circuit with wiring diagram & repair 9. Replace the compressor with all precautions 1. Check wiring against diagram 2. Determine reason and correct 3. Determine reason and replace 4. Determine reason and correct, replace if necessary 5. Replace compressor 6. Replace compressor 7. Check crank
Zamil CX SERIES, TROUBLE SHOOTING CHART SYMPTOM CAUSES CHECK & CORRECTIVE MEASURE Head pressure too high Head pressure too low High suction pressure Loss of oil pressure Relay defective or burned out Space temperature too high Suction line frosted or sweating Liquid line frosted or sweating Unit noisy 1. Correct the refrigerant charge 2. Recharge the system after a thorough triple evacuation 3. Clean 4. Check and correct or replace 5. Check for short circuiting of condenser discharge air, correct it 6. Correct it 1. Install fan cycling switch, if not provided. Check the setting and operation, if provided 2. Correct the refrigerant charge after le
Zamil CX SERIES, PARTS LIST MODEL NUMBER CX150H CX150M CX150F CX180H CX180M CX180F COMPRESSOR (Single),Scroll 800-674-17 800-674-18 800-674-19 N.A. N.A. N.A. . COMPRESSOR (Dual), Scroll 800-674-23 800-674-24 800-674-25 800-674-79 800-674-80 800-674-81 FAN MOTOR 800-545-58 800-545-58 800-545-63 800-545-68 800-545-68 800-545-68 FAN MOTOR CAPACITOR 800-572-20 800-572-20 800-572-20 N.A. N.A. N.A. CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 COMP. CONTACTOR (Single), Scroll 800-098-65 800-736-22 800-736-22 N.A. N.A.
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