Uninterruptible Power Supplies PowerWAVE 9000 DPA Operation & User’s Manual
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Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 65 7: Options • Scheduled UPS service mode and other systems status. • Graphical user interface for Windows-compatible platforms. • Automatic unattended local shutdown. • Special modules for MS-Office software to close and save open documents. • Compatible with all optional modules like UPSDIALER, SNMP adaptors, temperature sensors, etc. Functional description WAVEMON is a client/server software application for networks and local workstations. In general, it consists of two parts: the
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 73 8: Specifications 8.8 Cable and fuse sizing (Dual feed input) Notes: 1. Fuse and Cable recommendations to IEC 60950-1:2001 2. The fuse and cable rating details in the above tables are a recommendation only. 3. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008). 4. DC Cables and Battery fuses are bespoke to the installation. Cabinet (Frame) Powe r (kVA) Dual Input (3 x 400V) Output (3x400V, 0.8 pf) Fuse B/C (A) Cable B (mm 2 ) Cable C (mm 2 ) Max Input (A) with battery charging Cable D (mm 2 ) Nomi
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 29 3: Installation Figure 3.6 DPA-150 Terminal connections Figure 3.7 DPA-250 Terminal connections PEPE 1L2 2L1 1L2 2L2 1L3 2L3 1N 2N PE3L1 3L2 3L33N PE External Battery Prote c tive Earth BypassMainsInput (Dualfeedonly) UPSOutput N+ + + N N Mains Input Com m onbatterylinks Removelinksfor dualfeedinput 1L2 2L1 1L2 2L2 1L3 2L3 1N 2N ProtectiveEarth 3L1 3L2 3L33N ExternalBattery BypassMainsInput (Dualfeedonly) UPSOutput N+ + + N N MainsInput Com m onbatterylinks Removelinksfor dualfeedinput + + N N
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 55 5: Maintenance 5.1 Introduction 5.2 System calibration To ensure optimum UPS operation and continuous, efficient protection of the connected load, it is recommended that the system’s operating parameters are checked every six months and recalibrated where necessary. The batteries should also be checked every six months, depending on the ambient temperature. 5.3 User responsibilities There are no user-serviceable parts contained within the UPS so the maintenance requirements of the user are minimal. To maximise the useful working life and reliability of the UPS a
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 8: Specifications 72 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 8.7 Cable and fuse sizing (Single feed input) Notes: 1. Fuse and Cable recommendations to IEC 60950-1:2001 2. The fuse and cable rating details in the above tables are a recommendation only. 3. The UPS must be installed to prescribed IEC or local regulations (e.g. BS7671:2008). 4. DC Cables and Battery fuses are bespoke to the installation. Cabinet (Frame) Power (kVA) Single Input (3 x 400V) Output (3x400V, 0.8 pf) Fuse A (A) Cable A (mm 2 ) Max Input with batt charging (A) Cable D (mm 2 ) Nominal Current (A) DPA-50 50 3x100 5x25 67 5x25 72 DPA-1
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 9 2: General Description 2.3.4 Multi-module parallel system operation As described above, the PowerWave 9000 cabinets are designed to accommodate between one and five UPS power modules. Each module has an individual output power isolator (IA2) which connects the module's output to the cabinet’s output power terminals. This enables an individual module to be disconnected from the load supply for maintenance or repair purposes. Under normal conditions all the modules within the
UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 39 3: Installation Figure 3.16 DPA-250 Input/output terminal block, front view 1. X1-X4 Customer interface on Phoenix Terminals: X1 Customer Inputs X2…X4 = Potential free contacts 2. SW1-9 Multi-Cabinet Configuration Switch 3. JD8 Parallel BUS connector Only for paralleling cabinets use optional adapter: JD5 Parallel BUS - Input Connector
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 71 8: Specifications 8.6 Packed weights Efficiency AC-AC up to (pf = 1.0) (depending on Module power) % Load : 100 % 75 % 50% 25% Efficiency : 94.5% 94.5% 94% 93% Efficiency Linear Load at pf = 0.8ind Efficiency Non-linear Load (EN 62040-1-1:2003) Typically up to 1 % higher of above values Typically up to 1 % lower of above values Eco-Mode efficiency at 100% load % 98 % Heat Dissipation with 100% Non-linear Load per Module (EN 62040-1-1:2003) W 1670 2225 2780 Heat Dissipation with 100% Non-linear Load per Module (EN 62040-1-1:2003) BTU 5698 7592 9485 Airflow (25° - 30°C) with Non-linear Load per Module (EN 62
UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate, complete and easy to understand manual and will therefore assume no responsibility nor liability for direct, indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in th
UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 7 2: General Description If the mains supply fails, the LINE 1 led will extinguish and the rectifier will shut down. The battery now provides an alternative DC power source for the inverter via the charger/booster and the BATTERY led will flash green to indicate that it is on load. Larger installations often
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 63 7: Options 7.5 SNMP/ Modem slots for remote monitoring/control Simple Network Management Protocol (SNMP) is a world-wide, standardised communication protocol that can be used to monitor any network-connected device via a simple control language and display the results in an application running within a standard web browser. The PowerWave 9000 contains two SNMP slots; one is designed to house a Modem/Ethernet SNMP adapter card and the other a Modem/GSM adapter (see Figure 7.1). Alternatively, SN
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 43 4: Operation 4.1 Introduction The PowerWave 9000 UPS system must be commissioned by a fully trained field service engineer authorised by Uninterruptible Power Supplies Ltd before it is put into use. The commissioning engineer will: • Connect the UPS batteries. • Check the UPS electrical installation and operating environment. • Check the UPS cabinet paralleling configuration settings. • Check the installation of any optional equipment. • Perform a controlled UPS start-up and functionally test the system for correct operation and configuration. • Carry out customer
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 6: Troubleshooting 58 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 6.3 Fault Identification and Rectification Messages and Alarms Messages will not appear automatically on the LCD as they occur, but will be recorded in the Event Log, with the time and date of their occurrence. 6.4 Contacting Service Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS. If you have any queries regarding your UPS please contact us. We recommend that your UPS is protected by an Extended Warranty Agreement (see Section 2 for details). These agreements ass
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 5 2: General Description 2.3 Functional description of operation This section describes: • The internal operation of an individual UPS power module at block-diagram level (see paragraph 2.3.1) • The various operational modes of an individual UPS power module (see paragraph 2.3.2) • UPS system operational modes – ‘On-line’ versus ‘Off-line’ system operation (see paragraph 2.3.3) • Multi-module system operation and paralleling considerations (see paragraph 2.3.4) 2.3.1 PowerWave 9000 Module block diagram Figure 2.3 shows a functional block diagram of a PowerWave 9000 cabinet containing two power m
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 57 6: Troubleshooting 6.1 Alarms In the event of an alarm condition the red ALARM LED-indicator will illuminate on the operator control panel and the audible alarm will sound. In this case proceed as follows: 1. Silence the audible alarm by pressing the RESET button. 2. Identify the cause of the alarm condition by means of the events register in the main menu (see paragraph 2.5.3). 3. In case of doubt please contact your nearest service agent or call Uninterruptible Power Supplies Ltd. on 0800 731 3269. Fault identification and rectification information is given on the following pages. 6.2 Menu, Commands, Event Log, Measurements, A de
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 7: Options 60 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 7.2 Dry port (volt-free contacts) Customer I/O interface facilities are made to Phoenix spring terminal blocks (cable 0.2mm² to 1.5mm²) annotated X1, X2 and X3. All voltage-free contacts are rated at 250Vac/8A, 30Vdc/8A, 110Vdc/0.3A, 220Vdc/0.12A 7.2.1 Input interfaces terminal block X1 The customer inputs normally connected to the input interface terminal block X1 are: • Remote (emergency) shutdown • Generator ON • Customers specials functions Fi
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 4: Operation 46 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 Module start-up: Use this procedure to start a module and connect it to a multi-module system. This procedure assumes the following initial conditions: • The fused battery isolator(s) are open (in the UPS cabinet or external battery cabinet) • In the UPS cabinet, the module’s bypass isolator (F2) and the parallel isolator (IA2) are open 1. In the UPS cabinet, close the module’s bypass isolator (F2) and the parallel isolator (IA2). 2. Close the UPS input supply isolator at the LV switchboard (if open
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 3: Installation 26 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 Figure 3.3 Single input block diagram with recommended cable and fuse sizing CableE FuseE Rectifier Inverter StaticSwitch IA2 Fuse A CableD CableA MainsSupply (3 x380/ 400/415) IA1 F1 F2 Maint. Bypass 3L3 3N PE3L1 3L2 L3 N PEL1 L2 PW9000 CABINET MAINSDISTRIBUTIONBOARD UPSMAINSSUPP LY BATTERY 1 NN LOADDISTRIBUTIONBOARD L3 N PEL1 L2 St at ic BypassLine Rectifier Inverter StaticSwitch IA2 F1 F2 St at ic BypassLine Rectifier Inverter StaticSwi
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 2: General Description 2 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 2.1 Introduction Congratulations on your purchase of the PowerWave 9000 UPS. Continuous power availability is essential in today’s dynamic IT and process-related work environments. It is equally important that any installed power protection system is sufficiently resilient and adaptable to handle any changes brought about by the introduction of new server technologies, migration and centralization. Such demands are well met by the PowerWave 9000
UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 35 3: Installation 3.7 UPS Cabling procedure Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation. 1. Do not commence this procedure until the UPS mechanical installation is completed. 2. All the cable installation procedures detailed below must be supervised
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 2: General Description 20 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 2.6 Warranty The PowerWave 9000 UPS is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery, whichever is the sooner. This warranty is the only warranty given and no other warranty, express or implied, is provided. This warranty is invalidated if the UPS is put into use without having been com
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 33 3: Installation Internal battery installations DPA-50 A DPA-50 cabinet contains a single UPS power module and can accommodate up to 280 x 7Ah internal batteries. Figure 3.11 shows the different battery configurations. Figure 3.11 DPA-50 Battery configurations DPA-150 A DPA-150 cabinet can contain up to three UPS power modules and has space for up to 240 x 7Ah internal batteries. Figure 3.12 shows the full battery configuration. Each vertical block of batteries can be wired as an individual string for each power module,
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 2: General Description 6 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 UPS Output (load) supply Figure 2.3 shows that the UPS output (Load Supply) can be provided through one of three power paths depending on the UPS operating mode: • From the inverter (4), via the static switch and isolator IA2 • From the static bypass line (5) via the static switch and isolator IA2 • From the maintenance bypass line (6) via the maintenance bypass isolator IA1 The criteria for operating under each of these UPS modes is described below. 2.3.2 UPS Module operating modes The diagrams in this section illustrate cabinet fitted with a single power module. Where two or more p
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 1 1: Safety 1.1 Description of symbols used in this manual 1.2 User precautions 1 Safety WARNING: The warning symbol is used where there is danger of an electrical shock, equipment damage or personal-injury. CAUTION: The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage. WARNING: Keep this manual with the UPS for future reference. WARNING: The UPS and peripheral equipment must be installed and commissioned by suitably qualified
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 69 8: Specifications 8.2 Input Characteristics 8.3 Battery Module Type DPA 30 DPA 40 DPA 50 Output Rated Power per Module cos 0.8 kVA 30 40 45 1 Output Rated Power per Module cos 1.0 KW 24 32 40 Nominal Input Voltage V 3x380/220V+N, 3x400V/230V+N, 3x415/240V+N Input Voltage Tolerance (ref to 3x400/230V) for Loads in %: V (-23%/+15%) 3x308/177 V to 3x460/264 V for <100 % load (-30%/+15%) 3x280/161 V to 3x460/264 V for < 80 % load (-40%/+15%) 3x240/138 V to 3x460/264 V for < 60 % load Input Frequency Hz 35 - 70 Input Power
5: Maintenance 56 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 5.5 Battery testing The battery test takes approximately 3 minutes and should be performed only if: • There are no alarm conditions • The battery is fully charged • The input mains supply is present Battery testing can be carried out independently of the operating mode (Off-line or On-line) and whet
Uninterruptible Power Supplies PowerWAVE 9000 DPA, UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 51 4: Operation 4.3.2 Refitting the UPS module 1. Remove the UPS module compartment protection cover (if fitted) by unscrewing four screws on the front. 2. Using two persons to lift the UPS module, slide two thirds of the module into the UPS-compartment (make sure not to plug the UPS-Module into the rear connector). 3. When you are certain the module is located correctly on its guide rails, push it firmly into its final position, to assure good contact on the rear plugs. 4. Tighten the four screws on the front of module to secure the module to the c
Uninterruptible Power Supplies PowerWAVE 9000 DPA, 2: General Description 12 UPS471-02-00 PW9000DPA User Manual UK Dated 06/08/14 DPA-150 Component identification The DPA-150 can be fitted with up to three UPS power modules, with the uppermost module identified as module 1. The battery fuses (F4) are identified with their associated power module on the panel silk-screen – e.g. F4-2 is the battery fuse associated with module 2. The module parallel isolator switches (IA2) are similarly identified – e.g. IA2-2 pertains to power module 2. Note that the module input mains fuses (F1) are located withi
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