Unitary products group CPH 060 Installation & Operation Instructions
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Unitary products group CPH 060, JOHNSON CONTROLS 12 FORM 145.14-IOM1 (908) WATER PIPING All factory installed water piping terminates inside the unit. Multi-condenser units feature manifolded single water in and out connections. Water connection ttings are threaded copper. Use caution when tightening steel pipe into copper ttings. Always use a backing wrench on the hex ttings inside the unit. It is recommended that exible connectors be provided on the water supply and return lines if noise and vibra- t
Unitary products group CPH 060, JOHNSON CONTROLS 16 FORM 145.14-IOM1 (908) MOTOR AND PULLEY DATA STANDARD BLOWER MOTOR AND DRIVE DATA Model Drive Range (RPM) Motor Adjustable Motor Pulley Fixed Blower Pulley Belts HP Frame Size RPM Eff. (%) Pitch Dia. (in) Pitch Dia. (in) Designation Qty 60 946-1419 1 143 1800 82.5 1.9-2.9 3.5 4L-400 1 96 968-1340 1-1/2 145 1800 84.0 2.4-3.4 4.5 4L-440 1 120 1010-1346 2 145 1800 84.0 2.8-3.8 5.0 A43 1 OVERSIZE BLOWER MOTOR AND DRIVE DATA Model Drive Range (RPM) Motor Adjustable Motor Pulley Fixed Blower Pul
Unitary products group CPH 060, FORM 145.14-IOM1 (908) 17 JOHNSON CONTROLS START-UP AND OPERATION Prior to starting unit for the rst time, turn the thermostat system switch to OFF - or raise the cooling setpoint to the highest temperature to prevent the unit from starting, then close the electrical disconnect switch. Start unit and check rotation of fans and compressors. Scroll compressors will only compress in one rotational direction. Three phase compressors will rotate in either direction depending up
Subject to change without notice. Printed in U.S.A. Copyright © 2008 by Unitary Products Group. All rights reserved. Form 145.14-IOM1 (908) Supersedes 145.14-IOM1 (708) York PA 17405 P.O. Box 1592 York, PA 17405 Engineered Systems Products Group
Unitary products group CPH 060, FORM 145.14-IOM1 (908) 13 JOHNSON CONTROLS WATERSIDE PRESSURE DROP (STANDARD UNIT-MANIFOLDED CONDENSERS) 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 6810 12 14 16 18 20 22 24 26 28 30 32 34 UNIT FLOW RATE (GPM) PRESSURE DROP (FT H20) 060 096 120
Unitary products group CPH 060, FORM 145.14-IOM1 (908) 5 JOHNSON CONTROLS UNIT NOMENCLATURE CP H 180 A 2 E 1 A A A 0 A - A Product Category CP= Water-Cooled Package R-22 CS= Water-Cooled Package R410A Future Product Identier V= Vertical Arrangement H= Horizontal Arrangement Nominal Capacity 060 = 5 Ton 096 = 8 Ton 120 = 10 Ton 144 = 12 Ton 180 = 15 Ton 240 = 20 Ton 300 = 25 Ton Design Series A= Current B= Future C= Future Voltage 1= 208/230-60-3 2= 208/230-60-3 4= 460-60-3 5= 575-60-3 6= 265-60-1 8= 380-415/3/60 Control Options E= Std. Electro-Mechanical Controls K= Remote Management Relay Kit M= LCCS Control System F= Future Options ID Motor 1= Standard Air-S
Unitary products group CPH 060, JOHNSON CONTROLS 14 FORM 145.14-IOM1 (908) DUCTWORK When installing ductwork, adhere to local Codes and sensible practice. Minimize duct runs and avoid abrupt changes in direction where possible. Allow ample access space for servicing of the coils and changing of lters. Perform regular maintenance on ducts to increase unit life, maintain efcient operation, and reduce accumu- lation of explosive dust. Refer to blower performance charts, and engineer duct runs and accessory pres- sure drop so as not to exceed maximum extern
Unitary products group CPH 060, JOHNSON CONTROLS 2 FORM 145.14-IOM1 (908) This equipment is a relatively complicated apparatus. During installation, operation, maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, oils, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and respon- sibility of o
Unitary products group CPH 060, JOHNSON CONTROLS 6 FORM 145.14-IOM1 (908) GENERAL INFORMATION Our units are designed to accommodate the ever- changing installation requirements of today’s market. All models 5 - 10 tons are shipped as factory-charged unitized packages. Low prole design allows the unit to be installed on the oor or suspended from the ceiling. CPH models feature a ‘straight-through’ airow congu- ration. Units are completely factory wired and piped. These units are designed to allow easy passage through doors, hallways and elevators. All unit components are securely mounted inside the heavy gauge “Galvalume” steel cabinet. All units are l
Unitary products group CPH 060, JOHNSON CONTROLS 4 FORM 145.14-IOM1 (908) TABLE OF CONTENTSTABLE OF CONTENTS General Information 6 Installation 7 Inspection of Equipment 8 Site Selection 8 General Data 9 Dimensional Data 10 Water Piping 12 Water Pressure Drop 13 Supply/Return Air Ductwork 14 Electrical 14 Wiring 15 Fan Performance Data 15 Motor and Drive Data 16 RPM Adjustment 16 Start-Up & Operation 17 Refrigerant Charges 17 Safety Switch Settings 17 Typical Schematic 18 Maintenance / Service 19 Filter Sizes 19
Unitary products group CPH 060, FORM 145.14-IOM1 (908) 19 JOHNSON CONTROLS MAINTENANCE / SERVICE DISCONNECT AND LOCK OUT POWER WHEN SERVICING UNIT. FAILURE TO DO SO MAY RESULT IN PERSONAL IN- JURY OR DEATH DUE TO ELECTRICAL SHOCK. Exercise care when working around the sharp metal edges of door panels or door frames, etc. These edges can cause injury. FILTERS - Inspect lters monthly and replace as necessary. Use UL Class 2 rated lters. Factory supplied lters are medium efciency, extended surface pleated type. Replacements should be of the same type, to maintain optimum airow performance. EVAPO
Unitary products group CPH 060, FORM 145.14-IOM1 (908) 23 JOHNSON CONTROLS LIMITED WARRANTY Johnson Controls warrants this product to be free from defects in workmanship or material for a period of one year from date of original installation or 18 months from date of shipment, whichever comes rst Johnson Controls obligation under this Warranty is LIMITED to repairing or replacing at our sole option, at our factory, any part thereof which shall be returned to our factory, transportation charges prepaid and which on examination proves to have been thus defective under normal domestic use not exceeding the fuel rating. The defe
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