Siemens SIWAREX FTA Device Manual

Text of Siemens SIWAREX FTA User Guide:

• Siemens SIWAREX FTA, viii SIWAREX FTA 5.16.34 DR 23 - Set value for fine time ....................................................................................... 5-107 5.16.35 DR 23 - Control factor fine time controller .................................................................... 5-108 5.16.36 DR 23 - Overlapping time .............................................................................................. 5-109 5.16.37 DR 23 - Emptying time ................................................................................................... 5-109 5.16.38 DR 23 - Maxi

• Siemens SIWAREX FTA, Hardware Planning and Assembly SIWAREX FTA 4-40 Certificate: c-UL-us haz. loc. UL file number. USA: NRAG.E239877 UL file number Canada: NRAG7.E239877 Note to c-UL-us haz.loc: Warning – Explosion Hazard – Do not disconnect while circuit is live unless area is known to be non-hazardous. Warning – Explosion Hazard – Substitution of components may impair suitability for Class I, Division 2. This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non- hazardous locations only. Connection from load cells to SIWAREX FTA: The SIWAREX FTA can be connected with load c

• Siemens SIWAREX FTA, xii SIWAREX FTA TABLE 5-13 DR 21 ALLOCATION .........................................................................................................5-91 TABLE 5-14 DR 20 ALLOCATION .........................................................................................................5-92 TABLE 5-15 TOLERANCE INFORMATION EVALUATION .........................................................................5-95 TABLE 5-16 DR 23 ALLOCATION ....................................................................................................... 5-100 TABLE 5-17 DR 26 ALLOCATION .............

• Weighing Functions SIWAREX FTA 5-119 5.24 DR39 Version recognition SecureOCX On a legal for trade display, the contents of DR39 must be identical with the version of the SecureOCX that was used in the WinCC flexible configuration. Defining the version is done during commissioning. The SecureOCX for ProTool for national certification can be operated with version identifi

• Technical Data SIWAREX FTA 14-191 After 30.10.2006, the measuring instrument directives 2004/22/EC apply for automatic weighing machines. The respective certifications are issued for SIWAREX FTA. The current list of certificates can be viewed on the Internet at www.siwarex.de . If you require certification which is not included in the list, please contact the SIWAREX hotline a

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-53 5.2.16 DR3 - Numeral Step for weighing range 1 The numeral step for weighing range 1 can be defined according to standard EN 45501 (0.0001 to 50) 5.2.17 DR3 - Minimum weight for weighing range 2 The weight value can be used for calibratable recording with the numeral step for measurement range 2 only above the minimum weight. The minimum weight is defined by an adjustment or a calibration. The minimum weight depends on the number and type of load cells used. The value can be set to 0 on non-calibratable scales.

• Siemens SIWAREX FTA, Commands SIWAREX FTA 6-132 Code Command explanation Executable in following operating states 103 Continue Continue the weighing cycle. Weighing and emptying are continued with this command. Stopped 104 Continue weighing with pulse dosing Weighing is continued in pulse dosing operation only (Pulse / Pause). Stopped 105 Stop (halt immediately) in weighing cycle Stops immediately for weighing or emptying, the scale stops and remains in “stopped” status. Possible commands to follow: 103 – Continue

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-45 Name Type Address Default Range of Values / Explanation Re- ference Reserve 3 REAL DBD156 0 Reserve 3 Reserve 4 BYTE DBB160 0 Reserve 4 Reserve 5 BYTE DBB162 0 Reserve 5 162 Table 5-1 DR3 Allocation 5.2.1 DR3 - Adjustment digits 0, 1, 2, 3, 4, for the zero point and Adjustment weights 1, 2, 3, 4 The analog measurement value coming from the load cells is converted into a digital value with an analog-digital converter. A weight value is then calculated from this digital value. All functions of the SIWAREX FTA then use this weigh

• Weighing Functions SIWAREX FTA 5-84 5.6.21 DR 7 - Replacement value for DO 1 to DO 8 with Interference or Output Disable Normally, the outputs are reset with a SIMATIC CPU STOP. This behaviour corresponds with the default setting. If it makes sense to set an output with a SIMATIC CPU STOP, you can define it with this parameter. E.g. Digital output 1 (DO1) is dete

• Siemens SIWAREX FTA, Preface SIWAREX FTA 1-2 The layout of this manual is based on activities that must be performed in the scope of project planning, commissioning, operation and service / maintenance. Chapter Description of Content 1 Preface Notes on using this manual 2 Scope of Delivery Description of the SIWAREX FTA scope of delivery 3 Product Overview Overview of -Structure - Functionality - System integration of SIWAREX FTA 4 Hardware Planning and Assembly Description - of indiv

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-121 Name Type Address Default Range of Values / Explanation Reference Last log MMC-ID BYTE[5] DBB000 0 1 byte manufacturer identification + 4 bytes serial number, with log output to RS232 interface always 0 Reserve 1 BYTE DBB005 0 Reserve 1 Reserve 2 WORD DBB006 0 Reserve 2 Log ID DINT DBD008 0 Identification for saved log text Last log data STRING[160] DBB012 STRING[160] = 0H Log text for last logging procedure 174 Table 5-29 DR 44

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-70 AWI gravim. big bag emptying: continue with step 0 AWI catchw. emptying: continue with step 0 5.5.6 Description of weighing step 5 - Empty If step 5 is blocked, then no activities in step 5 are performed. After enabling step 5, the empty signal is output. If emptying has finished, a check is performed to determine whether a check stop requirement exists and if not, the switch to step 6 (only with totalising weighing - AWI) or to step 0. 5.5.7 Description of weighing step 6 - End control AWI If s

• Hardware Planning and Assembly SIWAREX FTA 4-32 Terminal Signal name Remarks X1.23 485a Output Ta X1.24 485a Output Tb X1.25 RTa Termination resistor RTa X1.26 RTb Termination resistor RTb Table 4-9 RS 485 Connections Image 4-14 Wipotec load cell connection Appropriate settings need to be made when starting up a Wipotec load cell after co

• Siemens SIWAREX FTA, vi SIWAREX FTA 5.4.10 DR 4 – Type: filling (subtractive)/(Big-bag) ....................................................................5-68 5.4.11 DR 4 – Type: filling (subtractive) and emptying ..............................................................5-68 5.5 WEIGHING STEPS – STANDARD WEIGHING PROCEDURE ....................................................5-68 5.5.1 Processing weighing step 0 - Wait ...................................................................................5-69 5.5.2 Description of Weighing step 1 – Taring/Zero setting .....................................................5-69 5.5.3 Description of Weig

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-95 Table 5-15 Tolerance information evaluation 5.16 DR 23 Scale parameter 2 (AWI) Weighing parameters are held in DR23. These are normally typical to the scale and do not depend heavily on the changing material properties within a limited extent. Procedure: o Adjust all parameters corresponding to their purpose o Send DR 23 to the scale o If required, check parameters using tests Name Type Address Default Range of Values / Explanation Reference Scale parameter 2 0 Text selection for automatic logging BYTE DBB000 1 0: No auto

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-118 This value is irrelevant in the case of operating modes with calibratable total values (AWI totalizing and AWI gravimetric big bag). 5.22 DR 34 ASCII weight value (NAWI, AWI) The ASCII weight value corresponds with the value on the main display of the scale. The data record is displayed in a separate window by activating the function “ActValue” in SIWATOOL FTA. Name Type Address Default Range of Values / Explanation Reference Current weight in ASCII format STRING[1 6] DBB000 - Current weight in ASCII format as output on the display 18 Table 5-23 DR 34

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-94 The tolerance evaluation is performed after switching the fine signal off if the scale stabilises and stands still. The following image shows the progress of the tolerance evaluation over time. Image 5-11 Tolerance evaluation progress by time with TU1 status The result of the tolerance evaluation is output based on the defined tolerance values. All information on the weighing result is distributed with 6 status bits. TO1 – upper tolerance value 1 TO2 – upper tolerance value 2 TU1 – lower tolerance value 1 TU2 – lower tolerance value 2 Good - within tolerance band from TU1 to TO1 Off

• Weighing Functions SIWAREX FTA 5-101 5.16.6 DR 23 - Default value for analog output with course If the output of a fixed value has been defined during the coarse-/fine-signal (see DR 7 Source for the analog output) then the output current during the coarse signal is defined with the parameter (1... 100%). 5.16.7 DR 23 - Default value for analog o

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-58 The application-dependent sensor parameters are set using the PESA load cell configuration software. The following sensor settings must be made for communication with SIWAREX FTA: - Protocol: Low Level Protocol - Baud rate: 9.600 baud - Start bits : 1 start bit - Data bits: 7 data bits - Parity: even - Stop bits: 1 stop bit - Interface: 2 wire connection/half duplex Note: Sufficient shielding must be provided. 5.2.32 DR3 – Mo

• Siemens SIWAREX FTA, Weighing Functions SIWAREX FTA 5-60 5.2.41 DR3 - Smallest set weight ∑ min If the scale is supposed to be used as an automatic weighing instrument with weight totalising, the smallest set weight (load) must be defined. The scale will only start a weighing procedure if the set value for the overall quantity is higher than this limit value. 5.2.42 DR3 - Totalising value dt If the scale is supposed to be used as an automatic weighing instrument with weight totalising, a scaling value must be defined. The total of se

• Siemens SIWAREX FTA, SIWAREX FTA SIWAREX FTA xi IMAGE 4-12 ANALOG OUTPUT ..............................................................................................................4-29 IMAGE 4-13 CONNECTION OF LOAD CELL METTLER TOLEDO TYPE WM, WMH TO RS 485 ...........4-31 IMAGE 4-14 WIPOTEC LOAD CELL CONNECTION ..................................................................................4-32 IMAGE 4-15 PESA LOAD CELL CONNECTION .......................................................................

• Siemens SIWAREX FTA, Project planning in SIMATIC PCS 7 SIWAREX FTA 9-172 9 Project planning in SIMATIC PCS 7 The integration of SIWAREX FTA is possible as of PCS 7 version 6.1. For description please refer to the separate manual under www.siemens.com/siwarex .

• Siemens SIWAREX FTA, 1 Preface 1.1 Purpose of This Manual All of the information required to construct and operation the SIWAREX FTA is found in this manual. 1.2 Fundamental Knowledge Requirements To understand this manual, a general knowledge of SIMATIC automation technology is required. Weighing technology is also beneficial. 1.3 Scope of this Manual This manual refers to the SIWAREX FTA module: Type Name Order number from product status (Version) SIWAREX FTA SIWAREX Flexible Technology Automatic Weighing Instrument* 7MH4900-2AA01 HW V1.0.0 FW V.9.5.2 Table 1-1 Validity of This Manual *The name corresponds with the naming conventions o

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