Siemens SINAMICS G110D Operating Instructions Manual
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Siemens SINAMICS G110D, Messages and fault codes 8.2 LED States SINAMICS G110D 176 Operating Instructions, 2009-05-15, A5E02385577A AB 8.2 LED States The Inverter has five main LEDs which are used to indicate the state of the Inverter. Each digital input has its own status LED. These are shown in the figure below. 6) 6\VWHP)DXOW 5'< 5HDG\ $6L)/7 $6LFRPPXQLFDWLRQVIDXOW 3:5 9RQ$6LEXV\HOORZFDEOH $8; 9RQDX[LOLDU\VXSSO\EODFNFDEOH 'LJLWDO,QSXWV Figure 8-1 SINAMIC
Functions 6.11 Operation in fieldbus systems SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 165 ● A: This sensor detects the arrival of an item on the conveyor. ● B: This sensor detects the item and signals the next section to start and be ready to receive an item. This requires two speeds, one for the normal movement of the load and a faster spe
Siemens SINAMICS G110D, Connection 4.8 Cables and connections SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 39 Cable lengths All inverters will operate at full specification with motor cable lengths as follows: ● Screened - 15 m (49 ft) ● Unscreened - 30 m (98 ft) Note Brake voltage 180VDC (400VAC with rectifier) The brake output of the Inverter is designed to be connected directly to the coil of the brake within the motor, that is, no rectifier module is required within the motor. For operation of
Siemens SINAMICS G110D, Functions 6.11 Operation in fieldbus systems SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 137 6.11.1.2 Connecting the Inverter to AS-i network Connecting the Inverter to the AS-i network Assignment of the M12 connector to connect to the AS-i network The SINAMICS G110D Inverter has one M12 AS-i connection to allow connection the the AS-i network. The pin assigment of the M12 connector is shown in the table below. Table 6- 52 ASI connector specifications ASI connections Pin Function Description Cable colour 1 ASi+ AS-i positive Yellow 2 AUX- Auxilary 0 V Blac
Siemens SINAMICS G110D, Index SINAMICS G110D 186 Operating Instructions, 2009-05-15, A5E02385577A AB E earth leakage, 9 ELCB, 9 Electromagnetic compatibility, 179 Electromagnetic radiation, 37 EM brake, 42 EMC Emissions, 181 EMC Immunity, 182 EMC Standards, 179 Energy recovery option, 109 Enter clockwise or counter-clockwise rotation of the motor, 81 Error Responses, 158 European EMC Directive, 183 European Low Voltage Directive, 183 European Machinery Directive, 183 Extender, 137 Extension plug, 137 F Factory setting Control commands, 81 factory settings Re
Siemens SINAMICS G110D, Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert sym
Siemens SINAMICS G110D, Index SINAMICS G110D 188 Operating Instructions, 2009-05-15, A5E02385577A AB T Technical construction file, 179 Technical data, 177 Temperature, 36 Temperature monitoring, 106, 107 Temperature sensor, 38, 42 ThermoClick temperature sensor, 107 Three-wire control, 81, 83 TN and TT mains supplies, 33 Tools, 41 Torque monitoring Frequency-dependent, 110 Two-wire control, 81, 82 U Underwriters Laboratories, 183 Up ramp, 17 Upload, 77 V V/f control, 104 Vendor Specific Acyclic Data Transfer, 155 Voltage boost, 102,
Siemens SINAMICS G110D, Commissioning 5.8 Example application SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 73 Table 5- 5 Conveyor application parameters Parameter Setting Description P0701 [0] 22 Digital input DI0 set to Quick Stop source 1 allowing DI0 to be used as Quick Stop input P0971 1 Transfers parameter values from RAM to EEPROM Example S7 script and ladder logic The following is an example S7 script which the PLC will use to communicate with the Inverter. Netzwork: 1 Start conveyor U "START" = "G110D _ FAST" U "G110D _ DI3" FP "EdgeDI3
Siemens SINAMICS G110D, Commissioning 5.6 Commissioning with STARTER SINAMICS G110D 64 Operating Instructions, 2009-05-15, A5E02385577A AB Figure 5-17 Configuration summary The summary information can be copied to the clipboard for pasting into another application, such as, Notepad as a permanent record of the configuration. Click "Finish". To complete the basic commissioning of the Inverter, the following tasks must be completed: ● Ensure that the Inverter and motor are powered-up (no run command should be issued). ● Ensure that the Inverter is correctly
Siemens SINAMICS G110D, Connection 4.5 Mounting orientation SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 35 4.5 Mounting orientation Correct mounting orientation of the Inverter In the figure below the correct mounting orientation of the Inverter is shown. Figure 4-4 Correct Inverter orientation
Connection 4.3 Removal of CU area cover and braking resistor connection hatch SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 33 4.3 Removal of CU area cover and braking resistor connection hatch Removal of CU area cover and braking resistor connection hatch Should the CU area cover require to be removed, for example, to fit a Memory Card, it should be rem
Siemens SINAMICS G110D, Connection 4.8 Cables and connections SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 43 Table 4- 8 Digital input specifications Digital input (2 sockets, 4 DIs) Pin Function 1 +24 V (25mA max.) 2 DI1 or DI3 3 U0V 4 DI0 or DI2 5 Functional Earth Shield Functional Earth Type M12 - 5 pole (Female) Spec PNP, SIMATIC-compatible, low < 5 V, high > 10 V, max. input voltage 30V Table 4- 9 Analog input specifications Analog connections Pin Function 1 10V (10 mA) / 24 V 2 AIN+ 3 0V 4 AIN-
Siemens SINAMICS G110D, Functions 6.10 Quick Stop function SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 133 Parameter Description Remarks r0885 Quick Stop status Bit field describing status of quick stop Bit /description 1 0 00: Quick Stop is active Yes No 01: Quick Stop selected Yes No 02: Override selected Yes No 03: Keypad control active Yes No 04: Quick Stop Enabled Yes No P0886 Quick Stop input type Control Word for selecting the Quick Stop input type. 0: Quick Stop not selected 1: Quick Stop inp
Functions 6.11 Operation in fieldbus systems SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 163 items is decreased by 1. A pre-assigned count value needs to be entered prior to the running of the conveyor system. When the count reaches '0', the conveyor belt is stopped. Block: FB22 Parts counter with monitor Example of timer and counter functi
Siemens SINAMICS G110D, Functions 6.9 Technological functions SINAMICS G110D 120 Operating Instructions, 2009-05-15, A5E02385577A AB 4. Parameterize the opening and closing times of the motor holding brake It is extremely important that electromechanical braking is controlled with the correct timing (brake release time, brake closing time, release time) to protect the brakes against long-term damage. The exact values can be found in the technical data of the connected brake. Typical values: – Brake release times are between 35 ms and 500 ms – Brake closing times are betw
Siemens SINAMICS G110D, Introduction 2.3 Extended adaptation of parameters SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 19 BICO parameters You can use the BICO parameters to define the sources of the input signals of a function. This means that using BICO parameters you can define from which connectors and binectors a function reads-in its input signals, thereby enabling you to "interconnect" the functions stored in the devices in accordance with your requirements. Five differe
Siemens SINAMICS G110D, Description 3.2 Components of the Inverter system SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 29 Braking resistors There are three different classes of braking resistors available for use with the Inverter. Table 3- 1 SINAMICS G110D Braking resistors Order Number Description Specification For use with Inverter 6SL3501-0BE08-6AA0 G110D Braking Resistor 390 ohms / 86 watts average 0.75 kW & 1.5 kW 6SL3501-0BE12-1AA0 G110D Braking Resistor 160 ohms / 210 watts average 3 kW & 4 kW
Functions 6.11 Operation in fieldbus systems SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 153 CTT2 Error Codes In the event that an acyclic request cannot be successfully responded to the following standard error codes are used. Table 6- 61 Standard error codes Error code Description 0 no error 1 Illegal index 2 Illegal length 3 request not implemente
Siemens SINAMICS G110D, Functions 6.9 Technological functions SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 117 Parameterizing the dynamic braking Table 6- 39 Parameters to enable and set dynamic braking Parameter Description P0003 = 2 Extended access P1240 = 0 Deactivate the V DCmax controller P1237 Enable signal and ON period of dynamic braking 0: Dynamic braking is locked 1: 5% ON period** 2: 10% ON period 3: 20% ON period 4: 50% ON period 5: 100% ON period The ON period set here is only effective if the braking resistor has reached its operating temperature. When required, a cold b
Siemens SINAMICS G110D, Connection 4.9 Configuring the AS-i slave SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 45 Table 4- 11 Equipment for installation of SINAMICS G110D (AS-i) Item Order Number Address cable 3RK1901-3HA01 AS-i address programmer 3RK1904-2AB01 AS-i connection kit 3RK1901-1NR21
Siemens SINAMICS G110D, Functions 6.11 Operation in fieldbus systems SINAMICS G110D 146 Operating Instructions, 2009-05-15, A5E02385577A AB Table 6- 53 AS-i slave identities Slave IO code ID code ID2 code Description 1 7 A 5 Combi field device 2 7 A E Free profile A/B slave The structure and flow of data is given in the diagram below. PXXX PXXX $6L%XV 6ODYH 3URILOH$ 6ODYH 3URILOH$( $%VHOHFW $%VHOHFW 8QXVHG 8QXVHG 8QXVHG:DWFKGRJ $%VHOHFW 0RWRUFRQWUROELW 0RWRUFRQWUROELW 0RWRUFRQWUROELW 'LJLWDOLQSXW 'LJLWDOLQSXW ,QYHUWHUDFWLYH 5HDG\ $%
Siemens SINAMICS G110D, Warnings and cautions 1.1 Warning and Cautions SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 11 Transport and storage WARNING Correct transport, storage as well as careful operation and maintenance are essential for the proper and safe operation of the equipment. CAUTION Protect the equipment against physical shocks and vibration during transport and storage. It is important that the equipment is protected from water (rainfall) and excessive temperatures. Commissioning
Siemens SINAMICS G110D, Functions 6.6 Setpoint preparation SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 101 Table 6- 26 Parameters for minimum and maximum frequency Parameter Description P1080 = ... Minimum frequency P1082 = ... Maximum frequency 6.6.3 Parameterizing the ramp-function generator Parameterizing the ramp-function generator The ramp-function generator in the setpoint channel limits the speed of setpoint changes. This causes the motor to accelerate and decelerate more
Siemens SINAMICS G110D, Functions 6.5 Changing over the command data sets (manual, automatic) SINAMICS G110D 98 Operating Instructions, 2009-05-15, A5E02385577A AB ,QYHUWHUFRQWURO &RPPDQGVRXUFHV 6HWSRLQWFDOFXODWLRQ 3URWHFWLRQ IXQFWLRQV 6WDWXVPHVVDJHV )DLOVDIHIXQFWLRQV )DLOVDIHFRP PDQGVRXUFHV 0RWRUFRQWURO 6HWSRLQWVRXUFHV 7HFKQRORJLFDO IXQFWLRQV 'LJLWDOLQSXWV 2SHUDWRUSDQHO )LHOGEXV $QDORJLQSXWV )L[HGVHWSRLQWV 0RWRUL]HG SRWHQWLRPHWHU -2*VHWSRLQW )LHOGEXV )LHOGEXV 'LJLWDORXWSXWV Figure 6-7 CDS switch
Siemens SINAMICS G110D, Functions 6.10 Quick Stop function SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 131 The drive data sets are switched over using parameters P0820 and P0821. Parameters P0820 and P0821 are interlinked to control commands, e.g. the digital inputs of the inverter, using BICO technology. Note Drive data sets can only be changed over in the "ready for operation" state. The switchover time is approx. 50 ms. Exceptions: The ramp-function generator parameters, the ramp-down time for OFF3, and the speed controller gain can be switch
Siemens SINAMICS G110D, SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 169 Service and maintenance 7 7.1 Behaviour of the Inverter when replacing components Replacing the Inverter To ensure maximum plant availability, the Inverter can, when required, be replaced by a unit of the same type and the version without having to recommission the drive. Replace the Inverter with the same time and the same version - With automatic parameter download (without recommissioning the system) The prerequisite in this case is that the Inverter is operated with a memory card and the setting P8458 = 1 or 2 (parameters are automatically downloaded from the memory card). The I
Functions 6.9 Technological functions SINAMICS G110D Operating Instructions, 2009-05-15, A5E02385577A AB 129 1. To do so, interconnect the status signals of digital inputs r722.0 and r722.1 with the inputs of a free OR block via BICO. 2. Now activate the OR block. 3. Finally, interconnect the OR block output with the internal ON command (P0840). Table 6- 49 Parameters for usi
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