Siemens SINAMICS V90 Operating Instructions Manual

Text of Siemens SINAMICS V90 User Guide:

• Siemens SINAMICS V90, Control functions 7.7 Communicating with the PLC SINAMICS V90, SIMOTICS S-1FL6 214 Operating Instructions, 09/2016, A5E36037884-002 7.7.2.2 Cyclic communication Operating steps Description Comment ① Configure the RS485 bus address by parameter p29004. You can configure the slave address from 1 to 31. ② Select the communication protocol by parameter p29007. • p29007 = 0: No protocol • p29007 = 1: USS protocol • p29007 = 2: Modbus protocol ③ Select the command and setpoint source by parame- ter p29008. • p29008 = 1: Setpoint and control word from Modbus PZD • p29008 = 2: No contro

• Siemens SINAMICS V90, Tuning 9.3 One-button auto tuning SINAMICS V90, SIMOTICS S-1FL6 260 Operating Instructions, 09/2016, A5E36037884-002 on (SON), the real-time auto tuning function stays effective for the servo drive. If you do not need to estimate the load moment of inertia continuously, you can disable the function when the system performance is acceptable. For IPos control mode, if you have obtained the machine load inertia (p29022) and desired dynamic performance with tuned dynamic factor, you can set the drive to the servo off state

• Safety Integrated function 8.3 System features SINAMICS V90, SIMOTICS S-1FL6 252 Operating Instructions, 09/2016, A5E36037884-002 WARNING After hardware and/or software components have been modified or replaced, all protective equipment must be closed prior to system startup and drive activation. Personnel shall not be present within the danger zone. Before allowin

• Siemens SINAMICS V90, General information 2.7 Technical data SINAMICS V90, SIMOTICS S-1FL6 56 Operating Instructions, 09/2016, A5E36037884-002 Note The data of rated torque, rated power, and maximum torque in the above table allows a tolerance of 10%. Power derating For deviating conditions (surrounding temperature > 40 °C or installation altitude > 1000 m above sea level) the permissible torque/power must be determined from the following table. Surrounding temperatures and installation altitudes are rounded off to 5 °C and 500 m respectively. Power derating as a function of the installation altitude and ambient temperature Instal

• Siemens SINAMICS V90, Parameters 10.2 Parameter list SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 299 Par. No. Name Min Max Factory Setting Unit Data type Effective Can be changed p2600 EPOS search for refer- ence point offset -2147482648 214748264 7 0 LU I32 IM T, U Description: Sets the reference point offset for search for reference. p2604 EPOS search for refer- ence start direction - - 0 - U32/Bina ry IM T Description: Sets the signal sources for the start direction of the search for refer

• Siemens SINAMICS V90, Commissioning 5.3 Commissioning in pulse train position control mode (PTI) SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 135 Step Description Comment 9 Set the electronic gear ratio. You can use one of the following three methods to set the electronic gear ratio: • Set the electronic gear ratio with parameters p29012 and p29013. – p29012: numerator of the electronic gear. Four numerators in total (p29012[0] to p29012[3]) are available. – p29013: denominator of the electronic gear. • Set the setpoint pluses per revolution. – p29011: number of setpoint pulse

• Siemens SINAMICS V90, Safety Integrated function 8.1 Standards and regulations SINAMICS V90, SIMOTICS S-1FL6 242 Operating Instructions, 09/2016, A5E36037884-002 ● MTTF d : Mean time to dangerous failure ● DC: Diagnostic coverage ● CCF: Common cause failure The standard describes how the performance level (PL) is calculated for safety-related components of the controller on the basis of designated architectures. In the event of any deviations from this, EN ISO 13849-1 refers to EN 61508. When combining several safety-related parts to form a complete system, the standard explains how to determine the resulting PL. No

• Control functions 7.7 Communicating with the PLC SINAMICS V90, SIMOTICS S-1FL6 210 Operating Instructions, 09/2016, A5E36037884-002 Mapping table The SINAMICS V90 servo drive supports the following registers. "R", "W", "R/W" in the column access stand for read, write, read/write. Modbus register number Description Modbus access Un

• Siemens SINAMICS V90, Safety Integrated function 8.3 System features SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 251 8.3.3 Safety instructions Note Residual risks not specified in this sectio n are included in the chapter "Fundamental safety instructions (Page 11)". DANGER Safety Integrated can be used to minimize the level of risk associated with machines and plants. Machines and plants can only be operated safely in conjunction with Safety Integrated, however, when the machine manufacturer is familiar with and observes every aspect of this technical user

• Siemens SINAMICS V90, General information 2.6 Function list SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 45 Replacement fans The table below lists the replacement fans for SINAMICS V90 servo drives. SINAMICS V90 Order number Power supply Frame size 3-phase, 200 VAC to 240 VAC FSD 6SL3200-0WF00-0AA0 3-phase, 380 VAC to 480 VAC FSB 6SL3200-0WF00-0AA0 FSC 6SL3200-0WF01-0AA0 2.6 Function list Function Description Control mode Pulse train input position control (PTI) (Page 167) Implements accurate positioning through two pulse train input channels: 5 V differential or 24 V single end signal. In addition,

• Siemens SINAMICS V90, Parameters 10.2 Parameter list SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 303 Par. No. Name Min Max Factory Setting Unit Data type Effective Can be changed p29011 PTI: Number of setpoint pulse per revolution 0 16777215 0 - U32 IM T Description: The number of setpoint pulses per motor revolution. The servo motor rotates for one revolution when the number of the setpoint pulses reaches this value. When this value is 0, the number of required setpoint pulses is decided by the electro

• Siemens SINAMICS V90, Appendix A.3 Motor selection SINAMICS V90, SIMOTICS S-1FL6 356 Operating Instructions, 09/2016, A5E36037884-002 A.3 Motor selection A.3.1 Selection procedure 1. Determine the mechanism type as well as the detailed data of the related mechanical parts, such as ball screw lead, diameter, lead, and gear diameter. Three mechanism types are shown below: Belt transmission Ball screw Rack and pinion and/or gear 2. Determine the operation pattern including such parameters as acceleration time (t a ), constant motion time (t u ), deceleration time (t d ), stopping time (t s ), cycle time (t c ), and travel distance (L). 3. Calculate load inertia and inertia

• Siemens SINAMICS V90, Fundamental safety instructions 1.3 Industrial security SINAMICS V90, SIMOTICS S-1FL6 18 Operating Instructions, 09/2016, A5E36037884-002 WARNING Danger as a result of unsafe operating states resulting from software manipulation Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe operating states to develop in your installation which can result in death, severe injuries and/or material damage. • Keep the software up to date. You will find rele

• Siemens SINAMICS V90, Control functions 7.7 Communicating with the PLC SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 211 Modbus register number Description Modbus access Unit Scaling factor Range or On/Off text Data/parameter 40247 DI 8 R - 1 HIGH/LOW r0722.7 40248 DI 9 R - 1 HIGH/LOW r0722.8 40249 DI 10 R - 1 HIGH/LOW r0722.9 40260 AI 1 R % 100 -300.0 to 300.0 - 40261 AI 2 R % 100 -300.0 to 300.0 - 40280/40281 Enable DI simulation (high part/low

• Siemens SINAMICS V90, General information 2.5 Accessories SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 37 Cable and connector (between V90 drive and controller) Name Order number Length (m) Option 1 Setpoint connector (50 pins) 6SL3260-2NA00-0VA0 - Setpoint cable (50 pins) 6SL3260-4NA00-1VB0 1 Option 2 Setpoint cable with terminal block (50 pins) 6SL3260-4NA00-1VA5 0.5 External 24 VDC power supply A 24 VDC power supply is needed to supply the V90 servo drive. Refer to the table below to sel

• Basic operator panel (BOP) 6.5 Auxiliary functions SINAMICS V90, SIMOTICS S-1FL6 152 Operating Instructions, 09/2016, A5E36037884-002 To run the connected motor with the Jog function and view the Jog speed, proceed as follows: Jog in speed (example) To run the connected motor with the Jog function and view the Jog torque, proceed as follows: Jo

• Siemens SINAMICS V90, Parameters 10.2 Parameter list SINAMICS V90, SIMOTICS S-1FL6 Operating Instructions, 09/2016, A5E36037884-002 313 Par. No. Name Min Max Factory Setting Unit Data type Effective Can be changed Index: • [0]: DI1 for control mode 0 • [1]: DI1 for control mode 1 • [2]: DI1 for control mode 2 • [3]: DI1 for control mode 3 p29302[0.. .3] Digital input 2 assignment 0 28 2 - I16 IM T Description: Defines the function of digital input signal DI2 Index: • [0]: DI2 for control mode 0 • [1]: DI2 for control mode 1 • [2]: DI2

• Siemens SINAMICS V90, Parameters 10.2 Parameter list SINAMICS V90, SIMOTICS S-1FL6 314 Operating Instructions, 09/2016, A5E36037884-002 Par. No. Name Min Max Factory Setting Unit Data type Effective Can be changed Index: • [0]: DI6 for control mode 0 • [1]: DI6 for control mode 1 • [2]: DI6 for control mode 2 • [3]: DI6 for control mode 3 p29307[0.. .3] Digital input 7 assignment 0 28 [0] 7; [1] 21; [2] 15; [3] 18 - I16 IM T Description: Defines the function of digital input signal DI7 Index: • [0]: DI7 for control mode 0 • [1]: DI7 fo

• Siemens SINAMICS V90, Diagnostics 11.2 List of faults and alarms SINAMICS V90, SIMOTICS S-1FL6 340 Operating Instructions, 09/2016, A5E36037884-002 Fault Cause Remedy F30015: Phase failure motor cable Reaction: OFF2 Acknowledgement: IMMEDIATELY A phase failure in the motor feeder cable was detected. The signal can also be output in the follow- ing case: The motor is correctly connected, however the closed-speed control is instable and therefore an oscillating torque is generat- ed. • Check the motor feeder cables. • Check the speed controller settings. F30021:

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