Siemens SINAMICS G120D Original Instructions Manual

Text of Siemens SINAMICS G120D User Guide:

• Siemens SINAMICS G120D, Installation 4.2 Electrical Installation Converter with control units CU250D-2 44 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 4.2.6 Connecting the motor holding brake WARNING Danger to life when live parts are touched in the motor terminal box The temperature sensor and motor holding brake connections are at DC link negative potential. Touching these connections can result in death or severe injury. • Keep the motor terminal box closed whenever the mains is applied to the converter. • Use appropriate insulation on the cables. • Insulate cables that are not used NOTICE Device damage by earthing the motor cable The temperat

• Siemens SINAMICS G120D, Appendix A.11 Mistakes and improvements Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 373 A.11 Mistakes and improvements If you come across any mistakes when reading this manual or if you have any suggestions for how it can be improved, then please send your suggestions to the following address or by E-mail: Siemens AG Drive Technologies Motion Control Systems Postfach 3180 91050 Erlangen, Germany E-mail (mailto:[email protected])

• Siemens SINAMICS G120D, Setting functions 8.8 Application-specific functions Converter with control units CU250D-2 218 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 8.8 Application-specific functions 8.8.1 Functions that match the application The inverter offers a series of functions that you can use depending on your particular application: ● Unit changeover (Page 219) ● Braking functions – Electrically braking the motor (Page 224) – Motor holding brake (Page 228) ● Automatic restart Details can be found in the List Manual from parameter p1210, see also: M

• Setting functions 8.6 Basic positioner and position control Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 183 8.6.7.5 Absolute encoder adjustment Absolute encoder adjustment Precondition 1. You have positioned the axis (e.g. using the "jog" function) to the reference position in the machine. 2. You have selecte

• Setting functions 8.6 Basic positioner and position control Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 195 Parameter Meaning p2623[0…n] Traversing block, job mode Value = 0000 cccc bbbb aaaa cccc = 0000 Positioning mode Absolute cccc = 0001 Relative cccc = 0010 Absolute

• Siemens SINAMICS G120D, Configuring the fieldbus 7.4 PROFIdrive profile for PROFIBUS and PROFINET Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 99 7.4.1.3 Control and status word 2 Control word 2 (STW2) Table 7- 4 Control word 2 and interconnection in the converter Bit Meaning Comments Interconnection Telegram 9 Telegrams 110, 111 0 Drive data set selection DDS, bit 0 p0820[0] = r2092.0 p0820[0] = r2093.0 1 Drive data set selection DDS, bit 1 p0821[0] = r2092.1 p0821[0] = r2093.1 1 to 6 Reserved 7 1 = Parking axis selection p0897 = r2092.7 p0897 = r2093.7 8 1 = Trave

• Setting functions 8.6 Basic positioner and position control Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 161 6. Following controller optimization, set the precontrol of the position controller to 100%. 7. Check the controller characteristics again. You have optimized the position controller.

• Backing up data and series commissioning 9.1 Saving settings on a memory card Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 259 9.1.1 Saving settings to the memory card We recommend that you insert the memory card before switching on the converter for the first time. If a memory card is inserted, the converter s

• Siemens SINAMICS G120D, Commissioning 5.2 Preparing for commissioning Converter with control units CU250D-2 60 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 5.2.3 Defining additional requirements for the application What speed limits should be set (minimum and maximum speed)? ● Minimum speed - factory setting 0 [rpm] The minimum speed is the lowest speed of the motor independent of the speed setpoint. A minimum speed is, for example, useful for fans or pumps. ● Maximum speed - factory setting 1500 [rpm] The inverter limits

• Siemens SINAMICS G120D, Configuring the fieldbus 7.4 PROFIdrive profile for PROFIBUS and PROFINET Converter with control units CU250D-2 110 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA Change the signal interconnection of the telegram If you want to change the signal interconnection or extend telegrams, you have to do the following: Table 7- 17 Procedure Parameter Description p0922 = 999 PROFIdrive telegram selection 999: Free telegram configuration with BICO p2079 = 999 PROFIdriv

• Siemens SINAMICS G120D, Configuring the fieldbus 7.2 Communication via PROFINET Converter with control units CU250D-2 90 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA Selecting a telegram Procedure Proceed as follows to set a specific telegram in the inverter: Using STARTER or an operator panel, set parameter p0922 to the appropriate value. You have set a specific telegram in the inverter. 7.2.5 Activating diagnostics via the control The converter provides the functionality to transmit

• Siemens SINAMICS G120D, Setting functions 8.9 Safe Torque Off (STO) safety function Converter with control units CU250D-2 246 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 8.9.3.7 Setting the forced checking procedure (test stop) Procedure To set the forced checking procedure (test stop) of the basic functions, proceed as follows: 1. Select the advanced settings for STO. 2. Set the monitoring time to a value to match your application. 3. Using this signal, the inverter signals that a forced checking procedure (test stop) is required. Interconnect this signal w

• Siemens SINAMICS G120D, Setting functions 8.4 Setpoint calculation Converter with control units CU250D-2 126 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 8.4 Setpoint calculation 8.4.1 Overview of setpoint preparation You only have to set the setpoint processing if you operate the converter without basic positioner, i.e. you only operate it in the speed-controlled mode. The setpoint can be modified as follows using the setpoint processing: ● Invert setpoint to reverse the motor direction of rotation (reversing). ● Inhibit positive or negative

• Siemens SINAMICS G120D, Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 275 Corrective maintenance 10 10.1 Spare parts - external fan External fan for Frame Size C Frame Size C is fitted with an external fan to provide additional cooling. Should the fan need replacing the fitting process is shown in the diagram below. The external fan can be ordered under the part number: 6SL3500-0SF01-0AA0. Figure 10-1 Fitting the external fan Additional accessories Spare covers and seals

• Siemens SINAMICS G120D, Corrective maintenance 10.4 Replacing the Control Unit without the safety functions enabled Converter with control units CU250D-2 282 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 10.4 Replacing the Control Unit without the safety functions enabled Replacing a Control Unit with data backup on a memory card Procedure Proceed as follows to exchange the Control Unit: 1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V supply or the voltage for the digital outputs of the Control Unit. 2. Remove the signal cables from the Control Unit. 3. Remove the defective Control Unit. 4. Mount the new C

• Siemens SINAMICS G120D, Corrective maintenance 10.10 Firmware downgrade Converter with control units CU250D-2 292 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 10.10 Firmware downgrade When downgrading firmware you replace the inverter's firmware with an older version. Only update the firmware to an older level if, after replacing an inverter, you require the same firmware in all inverters. Precondition 1. Your inverter's firmware is at least version V4.6. 2. You have the memory card with the firmware for that particular inverter. 3. You have saved your settings ont

• Appendix A.1 New and extended functions Converter with control units CU250D-2 338 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA Table A- 2 New functions and function changes in Firmware 4.6.6 Function SINAMICS G120 G120D 1 Support for the new Power Modules • PM330 IP20 GX - ✓ - - - - -

• Siemens SINAMICS G120D, Configuring the fieldbus 7.4 PROFIdrive profile for PROFIBUS and PROFINET Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 97 7.4.1.2 Control and status word 1 Control word 1 (STW1) Table 7- 2 Control word 1 for active basic positioner Bit Meaning Comments P No. 0 0 = OFF1 The motor brakes with the ramp-down time p1121 of the ramp-function generator. The converter switches off the motor at standstill. p0840[0] = r2090.0 0 → 1 = ON The converter goes into the "ready" state. If, in addition, bit 3 = 1, the converter switches on the motor. 1 0 = OFF2

• Siemens SINAMICS G120D, Setting functions 8.8 Application-specific functions Converter with control units CU250D-2 230 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA Procedure Proceed as follows to commission the "Motor holding brake" function using an operator panel. 1. Set p1215 = 1. The "Motor holding brake" function" is enabled. 2. Check the magnetizing time p0346; the magnetizing time is pre-assigned during commissioning and must be greater than zero. 3. Take the opening and closing times of th

• Siemens SINAMICS G120D, Setting functions 8.6 Basic positioner and position control Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 205 ⑤ Positioning mo de: 0: Relative (see also bit ⑨). 1: Absolute (the axis must be referenced). These signals are only effective if, in the interface for analog signals, the value ⑥ is not interconnected. See also the table below. ⑥ ⑦ Direction selection for "Set up" (Bit ② = 1): Bit ⑥ = 1: Positive direction. Bit ⑦ = 1: Negative direction. If both bits are the same, the axis stops. ⑧ Accept setpoint: 0 → 1: Start axis I

• Siemens SINAMICS G120D, Alarms, faults and system messages 11.1 Alarms Converter with control units CU250D-2 302 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA Parameters of the alarm buffer and the alarm history Parameter Description r2122 Alarm code Displays the numbers of alarms that have occurred r2123 Alarm time received in milliseconds Displays the time in milliseconds when the alarm occurred r2124 Alarm value Displays additional information about the alarm r2125 Alarm time removed in milliseconds Displays the time in milliseconds when the alarm was removed p2111 Alarm counter Number of alarms that have occu

• Siemens SINAMICS G120D, Installation 4.1 Mechanical Installation Converter with control units CU250D-2 30 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 4.1.1 Drill pattern SINAMICS G120D Drill pattern and dimensions The inverter has an identical drill pattern for all frame sizes. The drill pattern, depth and tightening torques are shown in the diagram below. Figure 4-2 SINAMICS G120D drill pattern

• Siemens SINAMICS G120D, Setting functions 8.6 Basic positioner and position control Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 155 Correcting backlash Precondition You have selected the "Mechanical system" screen. Procedure To correct the measured backlash, set the following: ● If the axis has not traveled far enough, then set a positive backlash. ● If the axis has traveled too far, then set a negative backlash. You have corrected the backlash. Parameter

• Siemens SINAMICS G120D, Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 17 1.2 Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the

• Siemens SINAMICS G120D, Alarms, faults and system messages 11.3 Status LED overview Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 309 Explanation of status LEDs An explanation of the various states indicated by the LEDs are given in the tables below. Table 11- 1 Description of general status LEDS RDY BF Description of function GREEN - On - Ready for operation (no active fault) GREEN - flashing slowly - Commissioning or reset of factory settings RED - on Off Firmware update in progress RED - flashing slowly RED - flas

• Siemens SINAMICS G120D, Installation 4.2 Electrical Installation Converter with control units CU250D-2 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA 51 4.2.13 Cascading of the 24 V supply Installation using 24 V bus The following options are available for the 24 V supply of the inverter: 1. A T distributor with integrated power supply unit supplies the 24 V. Advantage: Low installation costs. 2. An external power supply unit supplies the 24 V. Advantage: You can switch off the 400 V without interrupting the 24 V supply and thus the fieldbus

• Siemens SINAMICS G120D, Adapt inputs and outputs 6.2 Fail-safe digital input Converter with control units CU250D-2 82 Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA Special measures when establishing connections When routing cables over longer distances, e.g. between remote control cabinets, you have the following options to reduce the risk of damaged cables of your plant or machine: ● Use shielded cables with grounded shield. ● Lay signal cables in steel pipes. Examples of connecting a safety-related input can be found in Section: Connecting the safety-rela

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