Siemens SINAMICS DCM Operating Instructions Manual
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Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 3-4 3 Parts and service (continued) 3.5 Spare parts There are two types of Spare Parts for the SINAMICS DCM Base Drives: • Spare parts internal to the Converter • Spare parts external to the Converter Spare parts internal to the Converter Spares on Web Spare parts internal to the Converter can be referenced using Spares on Web which is an online tool for identifying spare parts: siemens.com/sow Please reference the Nameplate of the Converter when entering the following information in the Spares on We
Siemens SINAMICS DCM, Siemens Industry, Inc. Technology Drive Alpharetta, GA -- [email protected] Subject to change without prior notice All rights reserved Order No.: LDMN-00002-0317 Printed in USA © 2017 Siemens Industry, Inc. Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the co
Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 5-5 5) Load values, (DC current), as a function of installation altitude. Voltage de-rating : The units can be operated up to an installation altitude of 4,000 m above sea level with the specified rated supply voltages. Line supply voltages may have overvoltage category III with respect to ground. For installation altitudes above 4,000 m, in some cases, it will be necessary to reduce the supply voltage or ensure that overvoltage
Siemens SINAMICS DCM, 3-1 Parts and service • 3.1 Base Drive panel catalog numbers 3 Parts and service 3.1 Base Drive panel catalog numbers 575V 3-phase AC Rated Armature Supply Base Drives: 2 DC I rating (Amps DC) DC II rating (Amps DC) 2-quad type (Catalog No.) 4-quad type (Catalog No.) 1 Horsepower (240V DC) 1 Horsepower (500V DC) 1 4Q Horsepower (600V DC) 1600 1255 6RA80932GS220AA0 6RA80932GV620AA0 400 Hp 800 Hp 1000 Hp 2000 1663 6RA80952GS220AA0 6RA80952GV620AA0 500 Hp 1000 Hp 1250 Hp 2200 1779 6RA80962GS220AA0 6RA80962GV620AA0 500 Hp 1000 Hp
Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 6-1 6.1 Installation information SINAMICS DCM Base Drive panels are designed as chassis units intended to be mounted inside a protective enclosure or inside a control room. The units are to be mounted vertically in cubicles usually with the power connections at the top and the control connections at the bottom. A minimum 100-mm (4-inch) clearance must be kept above and below the converter in order to ensure unrestricted cooling airflow. The open ch
Siemens SINAMICS DCM, 4-1 SINAMICS DCM Base Drive panels are packed at the manufacturing plant in protective containers suitable for shipping. Avoid dropping and shocks during unloading and moving the SINAMICS DCM Base Drive during receiving. Observe the instructions on the package for transport, storage, and correct handling. If you discover the SINAMICS DCM Base Drive panel has been damaged during shipment, please inform your shipping agent immediately. Procedure for shipping damage SINAMICS DCM Base Drive panels are normally shipped FOB factory making it the buyer’s respons
Siemens SINAMICS DCM, 6-2 IMPORTANT NOTE: ALLOW AT LEAST 100 MILLIMETERS, (4”) OF CLEARANCE ABOVE AND BELOW THE UNIT TO ENSURE UNRESTRICTED AIR FLOW, ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION. Dimensions are mm (inches) 1500 - 2800 Amp panels (2Q and 4Q) 6.2 Base Drives panel outline Installation and dimensions • 6.2 Base Drive panel outlines TERMINALS 80 TO 96 MOUNTING HOLES FOR 1/2” (.500”), SCREWS, 6-PLACES BUSBAR FOR CABLES HOLES FOR 1/2” (.500”) SCREWS, 24-PLACES BUSBAR
Siemens SINAMICS DCM, 2-1 Introduction 2 Introduction 2.1 Base Drive panel description SINAMICS DCM Base Drive panels are complete drive assemblies ready to be installed into an enclosure. Base Drive Panels are fully digital, compact units which supply the armature and field of variable-speed DC motors with rated armature currents from 1500 Amps to 2800 Amps. The motor field circuit can be supplied with DC currents up to 40 Amps, 85 Amps (L85 Option) is available upon request on the 1500A – 2800A Base Drives (Please consult with your Siemen
SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 3-6 Description Where used DCI rating 575V Where used DCI rating 690V Where used DCI rating 830V Where used DCI rating 950V Part number Recommended spare 50 Amp, 700 Volt (with 40 Amp Field - Standard) 1600, 2000, 2200, 2800 Amp 1500, 2000, 2600 Amp 1500, 1900 Amp 2200 Amp FWP-50B 2 100
Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 5-1 5.1 1600 - 2800A DC (2 and 4Q) Base Drive panels, 575V 3-Phase AC Rated Armature Supply 5 Technical data Rated supply voltage armature 1) V 3-phase 575 (+10% / – 20%) Rated input current armature 2) A 1328 1660 1826 2324 Fan type V 3-phase 460V Air flow rate m 3 /h 2400 Fan noise level dB(A) 75.6 Rated Supply voltage field V 1-phase 480 (+10% / – 20%) Rated frequency Hz 45-65 Hz self-adapting (armature and field are ind
Siemens SINAMICS DCM, i Contents 1 Safety information .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1-1 2 Introduction 2.1 Base Drive panel description .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2-1 2.2 General information .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2-1 2.3 Rated DC current .. .. .. .. .. .. .. .. .. .. .. .
Siemens SINAMICS DCM, 5-6 6) Requirements to achieve control stability The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SINAMICS DCM is in the warm operating condition. This is based upon the following pre-conditions: • Temperature changes of ±10° K. • Line voltage changes corresponding to +10% / – 5% of the rated input voltage. • Temperature coefficient of the tachometer generator with temperature compensation 0.15‰ every 10 °K (for analog tachometer generators only). • Constant set point (14-bit resolution). •
Siemens SINAMICS DCM, 3-3 3.3 Option part numbers Options Order No. 4 Standard CUD coated in right slot (Possible with Advanced CUD in left) 6RY18030AA200AA1 4 Standard CUD 6RY18030AA000AA1 4 Advance CUD coated in right slot (Possible with Advanced CUD in left) 6RY18030AA250AA1 4 Advance CUD 6RY18030AA050AA1 AOP30 - Advance Operator Panel 6SL30550AA004CA5 RS485 connecting cable for connecting the AOP30 to one CUD; 3m 6RY18070AP00 RS485 connecting cable for connecting the AOP30 to two CUDs; 3m 6RY18070AP10 3 SMC10 - Sensor Module Cabinet-Mounted – Resolver 6SL30550AA005AA3 1 SMC30 - Sensor Module Cabinet-Mounted – Incremental Encoder 6SL30550AA005CA2 CBE20 coated left – PR
Siemens SINAMICS DCM, 3-5 SINAMICS DCM Spare Parts Tool Alternatively, spare parts internal to the Converter can also be referenced using the SINAMICS DCM Spare Parts Tool which is a MS Excel based software tool for identifying spare parts of a Converter equipped with specific options. Siemens Distributors can assist with identifying spare parts for SINAMICS DCM Converters. Distributors have access to download the Spare Parts Tool from the SINAMICS DC Master Drives page on the Siemens Distributor Resource Cente
Siemens SINAMICS DCM, 5-2 Technical data • 5.2 1500 to 2600A DC (2 and 4Q) 5.2 1500 - 2600A DC (2 and 4Q) Base Drive panels, 690V 3-Phase AC Rated Armature Supply Rated supply voltage armature 1) V 3-phase 690 (+10% / – 20%) Rated input current armature 2) A 1245 1660 2158 Fan type V 3-phase 460V Air flow rate m 3 /h 2400 Fan noise level dB(A) 75.6 Rated supply voltage field V 1-phase 480 (+10% / – 20%) Rated frequency Hz 45–65 Hz self-adapting (armature and field are independent) Rated DC voltage 3) V 725 Rated DC armature current (DC I) A 1500 2000 2600 Overload capability for 60s (
High-performance DC drives • usa.siemens.com/sinamics-dcm SINAMICS DCM Base Drive panel instructions – V . Extended Range: A - A DC V, V, V & V -phase AC Rated Armature Supply
Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 1-2 1 Safety information (continued) DANGER Converters contain hazardous electrical voltages, Death, severe bodily injury or significant material damage can occur if the safety measures are not followed. 1. Only qualified personnel, who are knowledgeable about the converters and the provided information, can install, start up, operate, troubleshoot or repair the converters. 2. The converters must be installed in accordance with all relevant safety regulations (e.g. NEC, DIN, VDE) as well as all other national or
Siemens SINAMICS DCM, 2-3 Introduction Load class (parameter) Load for the converter Load cycle DC I l DC I continous (l dN ) DC II l DC II for 15 min. and 1.5 x l DC II for 60 s DC III l DC III for 15 min. and 1.5 x l DC III for 120 s DC IV l DC IV for 15 min. and 2 x l DC IV for 10 s U.S. rating l US for 15 min and 1.5 x l US for 60 s Note: with this setting, for all unit types, an ambient and / or cooling medium temperature of 45˚C is permissible. DC I through DC IV rated at 40˚C • DC I — Continuous Duty without no overloads possible • DC
Siemens SINAMICS DCM, 7-7 7.4 Description of power / control terminals SINAMICS DCM Base Drive panels are complete drive assemblies that include all semiconductor type fuses, main contactor and a control transformer — ready to be connected and operated. All external connections to the SINAMICS DCM Base Drive panels, including power connections are made with compression type terminals on the drive. The user is responsible for installation of the motor, SINAMICS DCM Base Drive panel, transformer and other devices i
Siemens SINAMICS DCM, Converter software version: As these Operating Instructions went to print, SINAMICS DCM converters were being delivered from the factory with software version 1.4.1 installed. These Operating Instructions also apply to other software versions. Earlier software versions: Some parameters described in this document might not be available in the software (i.e. the corresponding functionality is not available on the converter) or some parameters will have a restricted setting range. Sinamics DCM Base Drive Panel series requires software version 1.3 or later. Later software versions: Additional parameters might be available on the SINAMICS DCM (i.e. extra functions might be availabl
Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 7-4 7 Base Drive panel connections (continued) 7.2 Control connections control units (CUD) Block diagram with connection suggestion
SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 7-2 7 Base Drive panel connections (continued) 1500A – 2800A DC panels with 40 Amp Field Supply 7.1 Base Drives panel schematics
Siemens SINAMICS DCM, 3-7 Control transformer (1CTR) Rectifier for Main contactors (MREC) Description Where used DCI rating 575V Where used DCI rating 690V Where used DCI rating 830V Where used DCI rating 950V Part number Recommended spare 250 VA, 240V AC secondary 1600, 2000, 2200, 2800 Amp 1500, 2000, 2600 Amp 1500, 1900 Amp 2200 Amp A1TRCQ0C286 – Description Where used DCI rating 575V Where used DCI rating 690V Where used DCI rating 830V Where used DCI rating 950V Part number Recommended spare Rectifier Diode Module, 1-Phase, 30A, 800V 1600, 2000, 2200, 2800 Amp 1500, 2000, 2600 Amp 1500, 1900 Amp 2200 Amp A6X300573
7-1 7 Base Drive panel connections WARNING SINAMICS DCM Base Drive panels are operated at high voltages. Disconnect the power supply before making any connections! Only qualified personnel who are thoroughly familiar with all safety notices contained in the operating instructions as well as erection, installation, operating and maintenance instructions should be allowed to wor
Siemens SINAMICS DCM, SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 3-2 3.2 Service Spare parts An excellent stock of drive products and spare parts are maintained at the distribution center in Southaven, Mississippi. Same day, after hour shipments can be serviced from this stock, including weekends and holidays. To contact Customer Service, call our Customer Service Group Hotline: 1-888-454-4704 Technical assistance Should you need technical assistance (other than ordering a part), a reliable answering service ensures that your request is relayed immediately to one of our technical support engineers 24-hours a day. To contact the Technical Support and Field Service group
SINAMICS DCM • Base Drive panel instructions (1500A - 2800A DC) 3-8 3 Parts and service (continued) Coil suppressor for enable control relay (ENSP) Description Where used DCI rating 575V Where used DCI rating 690V Where used DCI rating 830V Where used DCI rating 950V Part number Recommended spare Suppressor, varistor type 127 - 240V 1600, 2000, 2200, 2800 Amp 1500
Siemens SINAMICS DCM, 1-3 Safety information CAUTION Electro-statically sensitive devices The converter contains electro-statically sensitive devices. These can easily be destroyed if they are not handled correctly. If, however, it is absolutely essential for you to work on electronic modules, please pay careful attention to the following instructions: • Electronic modules (PCBs) should not be touched unless work has to be carried out on them. • Before touching a PCB, the person carrying out the work must h
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