Siemens Milltronics BW500 Instruction Manual

Text of Siemens Milltronics BW500 User Guide:

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 129 mmmmm Parameters P739 Time Zone The offset from Greenwich mean time (GMT) of local time. This parameter does not affect any timed events because all times are local. It can be accessed by a remote computer for synchronization purposes. Enter local time zone –12 to 12 Communication (P750 - P799) These parameters cover the various communications formats supported by the BW500: serial printer, Dolphin Plus, SmartLinx ® , and Modbus. P750 – P769 SmartLinx ®

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 – INSTRUCTION MANUAL Page 143 mmmmm Appendix II 3.06 July 23, 2003 • Updated PID control between remote/ local setpoint • Improve Dolphin Plus communications • Batch setpoint now adjustable in "RUN" mode • Slowed down the display when scroll key is held 3.07 • Not released to production 3.08 March 1, 2006 • Remote zero and span calibrations fixed • Differential speed detection added • Moisture meter added • Inclinometer feature added 3.09 August 8, 2006 • Remote totalizer exceeded error fixed • Totalizer dropout (P619) now limited to 3% or less when certification switch enabled Software Revision Date

• Page 66 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm PID Control Derivative Control (Pre-Act or Rate), D The D term on the BW500 influences the control output based on changes in the magnitude and direction of the change in error. If there is a constant error, the D term has no effect. As the error gets larger, the D term combines with t

• Siemens Milltronics BW500, Page 126 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Parameters Entry: 1 = totalizer 1 f 2 = totalizer 2 3 = totalizer 1 and 2 P648 Totalizer Reset, Internal Manual reset of the selected internal totalizer when the entry is made. ( F = 0) Entry: 0 = no reset 1 = reset totalizer 2 2 = reset totalizers 1 and 2 Resetting the internal totalizers 1 and 2 resets the internal registers for external totalizers 1 and 2. P690 Speed Constant Entry Selects the method by which the speed constant is entered, for both speed sensor (P690- 01 or 02). 1 = calculated, this selection returns the program to appropriate P015 for entry of speed constant or speed sensor pulse

• 7ML19985DK03 Milltronics BW500 – INSTRUCTION MANUAL Page 43 mmmmm Recalibration Direct Span Direct span entry (P368) is intended for use when replacing software or hardware, and when it is not convenient to perform an initial span. A record of the last valid span count is required. Access P368 and enter EDIT mode Press Multispan The BW500 offers a multisp

• Siemens Milltronics BW500, Page 50 Milltronics BW500 – INSTRUCTION MANUAL 7ML19985DK03 mmmmm Recalibration 1. Rerun on-line calibration to verify the deviation: press to return to P358. 2. Verify the mechanics of the belt scale: carry out material tests to ensure the readings are correct. (See page 35,) 3. If the mechanics are functioning correctly, perform an initial span using P388. (See page 42.) Factoring To calculate the value of a new or unknown test weight to the current span, the factoring procedure is used. With the conveyor stopped and the belt empty: Access P359 in VIEW mode Press Press Press

• Siemens Milltronics BW500, Page 76 Milltronics BW500 – INSTRUCTION MANUAL 7ML19985DK03 mmmmm Communications Communications The BW500 is an sophisticated belt scale integrator that can communicate status back to a SCADA system using a serial device such as radio modems, leased lines, or dial up modems. The BW500 supports two protocols: Dolphin and Modbus. Dolphin is a proprietary Siemens Milltronics protocol designed to be used with Dolphin Plus. Modbus is an industry standard protocol used by popular SCADA and HMI systems. ENTERCLEAR RESET TOTAL ALT DISP RUN PAR ZERO SPAN M A radio mo

• Siemens Milltronics BW500, Page 74 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Batching Programming The pre-warn function is optional. The setpoint associated with the pre-warn relay is entered in P564, batch setpoint. The setpoint associated with the batch relay is entered in P567, batch pre-warn setpoint. Batch Operation access P100, relay function select relay (1 – 5) select function 7, pre-warn Access P560 Batch Mode Control Select 1, enable batch operation if batch pre-warn is selected access P567, b

• Siemens Milltronics BW500, Page 140 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Appendix I Appendix I Memory Backup The BW500 requires no maintenance or cleaning, other than a periodic replacement of the memory backup battery. Refer to Installing/Replacing the Memory Back-up Battery on page 21. Software Updates The software can be updated from a floppy disk by use of a PC (IBM Compatible) with Siemens Milltronics Dolphin Plus software. It is recommended that the old software and parameters be saved to your PC before downloading the new software. Once installed, a master reset (P999) must

• 7ML19985DK03 Milltronics BW500 – INSTRUCTION MANUAL Page 145 mmmmm Index RTU/ASCII protocol 84 modem 76 modems 98 available 80 example setup 99 hanging up 81 inactivity timeout 81 picking 98 setting up 98 setup 98 modes run mode 35 multispan 50 N network address 79, 81, 82, 85 P P770 (IP) protocol 78 P771 (IP) network address 79, 81, 82 P772 (IP) baud rate 79

• Page 10 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Installation Interconnection System Diagram Note: Wiring may be run via common conduit. However these may not be run in the same conduit as high voltage contact or power wiring. Ground shield at one point only. Insulate at junctions to prevent inadvertent grounding . Note: Typical system capability. Not all

• Siemens Milltronics BW500, Page 106 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Parameters P022 Minimum Speed Frequency Sets the minimum frequency that the speed sensor can reliably read. Signals at low frequencies are erratic, adversely affecting the performance of the weighing system. Entry: 1 = 1 Hz (at 1 Hz, it takes 1 s before defaulting to 0 speed) 2 = 2 Hz f (at 2 Hz, it takes 0.5 s before defaulting to 0 speed) P080 Damping Display P080-01 Rate P080-02 Load P080-03 Speed Sets the speed of response to which the displayed readings (rate, load and speed), and outputs (alarm and mA*) react to change. Refer to Operation on page 54. The higher the damping valu

• Siemens Milltronics BW500, Page 120 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Parameters P405 Proportional Term Sets the proportional term (P405-01 or -02) for the corresponding PID system (1 or 2). ( f = 0.400) The proportional term is the proportional gain. A gain of 1 is equivalent to a proportional band of 100%. The proportional band is the range of deviation from the setpoint that corresponds to the full range or the control output. Enter the proportional term 0.000 to 2.000. P406 Integral Term Sets the integral term (P406-01 or -02) for the corresponding PID system (1 or 2).

• 7ML19985DK03 Milltronics BW500 – INSTRUCTION MANUAL Page 83 mmmmm Communications Dolphin Protocol The protocol is available on all communications ports on all units. This protocol is not available for third party use. The primary use of this protocol is to connect the BW500 to Siemens Milltronics’ Dolphin Plus configuration software. Dolphin Plus Screen Shot Tabs show group

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 57 mmmmm Operation Damping Damping (P080) provides control over the speed at which the displayed readings and output functions respond to changes in their respective input function: load, speed and the internal rate signals. Changes in the displayed rate of material flow, material loading and belt speed are controlled by the damping. Relay alarm functions based on input functions of rate, load and speed, respond to the damped value. Damping consists of a first order filter applied to the signal (reading or output value). If mA damping (P220)

• Siemens Milltronics BW500, Page 72 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm PID Control P416-01 External Setpoint E Setpoint 0 P418-01 Remote Setpoint Ratio V Enter % of Master Output 100.000 P250-01 mA Input Range E Select 1- 0 to 20, 2-4 to 20 2 P255-01 mA Input Function E Select 0, 1-PID SP, 2-PID PV 0 Note: The PID setpoint can be modified while in RUN mode using the up/down arrow keys. Assign either: 1, PID setpoint, or 2, process variable as the function of the mA input Select the appropriate range for the mA input signal Increase or decrease to scale input setpoint, if desired. Current setpoint value in engineering units, obtained from the mA input

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 73 mmmmm Batching Batching The batching process, as it relates to the BW500 operation, can be defined as the transfer of a predetermined quantity of material. The process supports a count up operation (P560), in that the total (totalizer 5) begins at zero and increments up to the programmed setpoint (P564). A relay (RL1 through 5) programmed as the batch setpoint function (P100 = 8) is actuated when the material total reaches the setpoint. The relay contact acts as an interlock to

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 67 mmmmm PID Control The PID control function of the BW500 can be configured to operate in several modes. • controller output: direct acting • feedback: rate, load or external • control: local or remote (ratio) setpoint PID Setup and Tuning Proper tuning of the control PID terms is essential to system operation and optimum performance from the feeder. The recommended procedures for tuning the PID control terms at initial start-up are described in this section. Initia

• Siemens Milltronics BW500, © Siemens Milltronics Process Instruments Inc. 2008 Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed. Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practi

• Siemens Milltronics BW500, Page 128 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Parameters P697 ECal Idler Spacing Enters the measured distance between the weighing idlers. Refer to the associated belt scale instruction manual. ( f = 1.0) Distance units are: feet: if the imperial system of measurement has been selected, P004 = 1 metres: if the metric system of measurement has been selected, P004 = 2 Enter the distance to three decimal points. P698 ECal Conveyor Inclination Enters the inclination or declination angle of the conveyor at the point where the belt scale is installed. ( f = 0.0000) Enter the inclination in degrees. U

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 19 mmmmm Installation Relay Output Relays shown in de-energized state, contacts normally open, rated 5 A at 250 V non- inductive. RS-485 Port 2 Daisy Chain Terminal Device customer device customer device

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 111 mmmmm Parameters P212 mA Output Minimum Sets the minimum mA limit for the output selected, outputs 1 to 3 (P212 - 01 to - 03). The limit sets the lower mA range (0 or 4 mA) to a minimum output value. ( f = 3.80) Enter limit value, range 0 - 22 P213 mA Output Maximum Sets the maximum mA limit for the output selected, outputs 1 to 3 (P213 - 01 to - 03). The limit sets the upper mA range (20 mA) to a maximum output value. ( f = 22.00) Enter limit value, range 0 - 22 P214 4 mA Output Trim Trims the 4 mA output level for the output selected, output

• 7ML19985DK03 Milltronics BW500 - INSTRUCTION MANUAL Page 115 mmmmm Parameters P350 Calibration Security Provides additional security to the global lock (P000). On-line Calibration Options (P355 to P358) P355 On-line Calibration Feature Enables On-line Calibration. Entry: 0 = OFF f 1 = ON P356 On-line Calibration Reference Weight Enter the weigh bin reference weight, (in units selecte

• Siemens Milltronics BW500, 7ML19985DK03 Milltronics BW500 – INSTRUCTION MANUAL Page 141 mmmmm Appendix II Appendix II: Software Revision History Software Revision Date Changes 2.00 April 30, 1999 • Original software release 2.01 July 20, 1999 • French language added • 38400 baud rate option removed • Span updated to reference current zero value • NTEP printout added • Totalizer rollover updated to 1,000,000 for all resolutions • Added units to verification totalizer printout • Error display updated to toggle between error and run mode 2.02 October 08, 1999 • Limited external contact closure to 300 msec • Added software filter to

• Siemens Milltronics BW500, Page 16 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Installation Auxiliary Speed Sensor ♦Shields are common, but not grounded to chassis. Run cable shields through SHLD terminals and ground at BW500 only. Connect the BW500 terminal 24-28 to speed sensor terminal: • ‘2’ for clockwise speed sensor shaft rotation • ‘3’ for counter-clockwise speed sensor shaft rotation. Speed sensor shaft rotation is viewed from the front cover of the speed sensor enclosure. Input device in the form of open collector transistor or dry contact acr

• Siemens Milltronics BW500, iv mmmmm Table of Contents Troubleshooting ............................................................................................................... 133 Generally ......................................................................................................................................133 Specifically ..................................................................................................................................133 Certification ......................................................................................

• Siemens Milltronics BW500, Page 104 Milltronics BW500 - INSTRUCTION MANUAL 7ML19985DK03 mmmmm Parameters P009 Time Enter the current time in hh-mm-ss 24 hour format. Where: hh=hour mm=minute ss=second P011 Design Rate Specifies the design rate of material flow for the belt scale.( f = 0.00) Enter the design rate in the units selected (P005). P014 Design Speed Specifies the design speed for the conveyor belt. ( f = 0.00) Speed units are: feet/min if the imperial system of measurement has been selected, P004 = 1 metres/s if the metric system of measurement has been selected, P004 = 2 P015 Speed Constant Se

More Instructions:

	Siemens Milltronics BW500 Operating instructions manual 22-07-2023 220	DOWNLOAD
	Siemens Milltronics BW500 Operating lnstructions 28-03-2024 170	DOWNLOAD

Related Products and Documents (Processor):

Comparable Devices:

Similar Resources:

• TAG MCLAREN AUDIO AV32R (86 pages) c o n t e n t s|14 controls6 welcome7 safety first / when you need additional assistance8 preparing your remote control - installing batteries9 connectivityanalog audio inputs ................................................95.1 analog bypass..................................................9digital audio inputs.............................................. …

• Compaq 108164-003 - ProLiant - 800 (14 pages) 7(&+12/2*<%5,()ECG036/1297.............................................................................................................................................................................CONTENTS''6(QKDQFLQJ'$75HOLDELOLW\&DSDFLW\DQG3HUIRUPDQFHMid-size businesses and branch offices using d …

• EAW DX810 (6 pages) DX8108x10 Digital Matrix Mixer and Signal Processor EAW Commercial | One Main Street | Whitinsville, MA 01588 USA | TEL toll free within US/Canada 888.337.7404TEL outside US 425.892.6503 | FAX 425.485.1152 | Page 1 of 6DIGITAL SERIESEAW Commercial’s DX810 is a DSP-based digital audio mixer and signal processor. It is designed for use …

• Mitsubishi Electric GOT2000 Series (388 pages) ■MICROCOMPUTER CONNECTION■DeviceNet CONNECTION■MODBUS/RTU CONNECTION■MODBUS/TCP CONNECTION■PROFIBUS DP CONNECTION■SLMP CONNECTION■CONNECTION TO SOUND OUTPUT UNIT■CONNECTION TO EXTERNAL I/O DEVICE■BAR CODE READER CONNECTION■REMOTE PERSONAL COMPUTER OPERATION CONNECTION■GOT Mobile CONNECTION■VNC(R) SERVER CONNECTION■VIDEO/RGB CONNECTI …

• HP D7171A - NetServer - LPr (2 pages) product overview hp netserver lxr 8500dc hp netserver lxr 8500dc value proposition As a key component of HP’s Microsoft® Windows® 2000 Datacenter Program, the HP Netserver LXr 8500dc delivers next-generation processing power, reliability, and scalability to fast-growth data centers with a solution that rivals UNIX® systems. A perfect fit for da …

• HP LC2000r - NetServer - 128 MB RAM (1 pages) • Processor: One or two Intel Pentium II 400 or450MHz processors with the Intel 440BX AGPsetPCI chipset featuring the new 100MHz front sidebus• Product Design: True rack optimized density in2U (3.5”) height, allowing up to 20 servers in a 2-meter rack enclosure• ECC Memory: 64 MB to 1GB memory capacitywith 100MHz ECC SDRAM and memoryscrubbing• …

Comments, Questions and Opinions: