Siemens SINUMERIK 808D Programming And Operating Manual

Text of Siemens SINUMERIK 808D User Guide:

• Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 44 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 'ULOOLQJ FHQWULF You can access the "Manual center drilling" function by pressing the softkey "Drilling centric" in the drilling cycle overview. Alternatively, you can select "Drill.

• Siemens SINUMERIK 808D, Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY Order number: 6FC5398-3DP10-0BA0 Ⓟ 12/2012 Technical data subject to change Copyright © Siemens AG 2012. All rights reserved Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indic

• Siemens SINUMERIK 808D, Setting-up 2.3 Setting the workpiece zero Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 17 2.3 Setting the workpiece zero Functionality The "Set the workpiece zero" function can be used to specify the reference point for machining the workpiece. Typical application/procedure: 1. Parameterize all the machining steps (cycles) for the workpiece in relation to a "virtual zero point" (e.g., an end face). 2. Clamp the blank. 3. Scratch the relevant surface which corresponds to the "virtual zero point". 4. Use the "Set WO" function to adapt the

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 48 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 *URRYH See also Principle operating sequence (Page 38) General parameters (Page 41) 3.4.5 Manual grooving/parting Functionality The "Manual grooving" function is suitable for producing grooves on the peripheral surface and face end and for tapping turned parts. Groove cycles can be used to produce filleted corners or beveled edges on surfaces. In addition, the "Multiple execution" function

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 82 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 Input fields The input fields in the "Roughing F" screen form have the following meanings: Parameter Description Length l Enter here the length of the end face to be cut, taking the contour start position ("Reference z0") in the longitudinal axis (Z axis) as the starting point. Diameter d1 External diameter of the end face to be cut (absolute position of the X axis in the dia

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 63 7KUHDG UHSDLU 3.4.6.2 Thread recutting Functionality The "Thread recutting" function is a subfunction of "Manual thread cutting". It can be used to recut a thread or to continue machining the thread on a workpiece that has been unclamped in between. To make "Thread recutting" to proceed correctly, you have to enter the appropriate values in the "Thread Cutting" screen form. Operating sequences Note Th

• Manual machining 3.3 Manual machining with machining types Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 33 3.3.2 Manual taper turning Functionality The "Manual taper turning" function is intended for the simple production of tapered workpieces. For the machining type "Taper turning" you need to enter an an

• Siemens SINUMERIK 808D, Index Manual Machine Plus (Turning) 102 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 Tapping, 46 Thread cutting, 58 Thread re cutting, 63 Time feed, 29 Tool ch ang e, 27 Tool measu rement, 9 Trav el direction, 21

• Siemens SINUMERIK 808D, Manual machining 3.2 Display and operator control options in the main screen Manual Machine Plus (Turning) 22 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 Displayed values Meaning  Feed stop as a result of: – Feedrate override at position 0%. – An alarm is active which prevents the axes from moving.  Spindle status – Spindle counter-clockwise – Spindle stop – Spindle clockwise Machining and technology data You must enter the machining technology data in the following input fields: Figure 3-3 Display box from main screen "Manual Machine Plus", entry of machining technology data The mach

• Siemens SINUMERIK 808D, Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 9 Setting-up 2 2.1 Measuring tools Functionality You can measure tools manually in the "Manual Machine Plus" operating area. In this case, the manual tool measurement function accesses the tool list data. Note You can access the tool list by pressing the hardkey <OFFSET> and softkey "Tool list". NOTICE Tool breakage or workpiece damage An uncalibrated or incorrectly calibrated tool can lead to dimensional errors or to incorrect cutting values. If the values entered are ve

• Siemens SINUMERIK 808D, Setting-up 2.2 Limit stops Manual Machine Plus (Turning) 14 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 = 6HW VWRS Operating sequences You can use the following methods to enter a limit stop position: ● Direct position entry: – Select the input field of the relevant limit stop with the <Cursor keys>. – Now use the <Numeric keys> to enter the absolute position you require. – Press the <INPUT> key to accept the value. ● Accepting the current actual position: – Select the input field of the relevant limit stop with the <Curs

• Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 79 Input fields The input fields in the "Roughing E" screen form have the following meanings: Parameter Description d1, d2,... The dimensioning type can be selected in this toggle field. The following

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 66 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 7XUQLQJ 5RXJKLQJ F\FOH$ 3.4.7.1 Roughing cycle A Functionality The function "Roughing A" is used to produce a simple stepped contour (step), with the option of working the transitions to adjacent faces as a radius or chamfer. Operating sequences You can access the turning cycle overview by pressing the softkey "Turning" in the basic screen for "M

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 80 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 The following possibilities exist for the position of the geometry: Figure 3-55 Roughing cycle E, position "Inside right" Figure 3-56 Roughing cycle E, position "Outside left" See also General parameters (Page 41) Principle operating sequence (Page 38)

• Machining the machining step program manually 4.3 Simulate machining Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 95 4.3 Simulate machining Function You can use this function to graphically display the execution of a single cycle on the screen. Simulation of individual cycles Note If the simulation is used to t

• Siemens SINUMERIK 808D, Machining the machining step program manually Manual Machine Plus (Turning) 88 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 )LOH  2SHQ 6DYH DV ᇳᇳ %DFN Screen handling functions "Cursor up / down" With the cursor up/cursor down keys, you can move selected machining steps up and down within the list. The selected step is displayed on an orange background. "Cursor right" If you have selected a machining c

• Siemens SINUMERIK 808D, Manual machining 3.2 Display and operator control options in the main screen Manual Machine Plus (Turning) 26 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 When the spindle is switched off, it brakes and comes to a halt. If a spindle brake is fitted, it is applied. If there is no spindle brake or it is switched off, the spindle can be rotated freely once it has stopped. The programmed spindle speed can be controlled by means of an appropriate spindle override switch setting (e.g., 50 %). 3.2.6 Tool change Functionality A basic differentiation must be made between a manual and an auto

• Siemens SINUMERIK 808D, Setting-up 2.1 Measuring tools Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 11 6HW OHQJWK = ᇳᇳ %DFN 9. Press the "Set length" softkey. The modified tool offset for the selected tool is applied in the X axis. Provided that the "scratch position" in the X axis has not been moved, the measured diameter is now displayed as the actual position in the position display of the tool measurement screen. Figure 2-2 Measurement of turn

• Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 86 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 3.4.7.8 Execute a roughing cycle Rough cutting Starting from the current axis position, the rough cutting sequence is as follows: 1. Diagonal approach to the start position calculated in the cycle in both axe

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 61 7KUHDG UHSDLU Parameters Parameter Description Reference z0 Start position for the thread in the longitudinal axis (absolute position of the Z axis). Thread length l Enter the length of the thread to be created, taking the start position for the thread ("Reference z0") as the starting point. The choice of whether to produce a left-hand or a right-hand thread depends purely on the starting direction for the spindle. Diameter Start d1 Start position for the thread in the tran

• Siemens SINUMERIK 808D, Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 7 Turning on, Reference Point Approach 1 1.1 Entry to the "Manual Machine Plus" operating area Note If the controller has already been preconfigured to "Manual Machine Plus" by the machine manufacturer, the operating area "Manual Machine Plus" is activated once the controller has been started up. The operating area "Manual Machine Plus" runs only in SIEMENS mode instead of ISO mode. Operating sequence Note that if MD1105 = 1, after power on the control system automatically opens the main screen for "Manual Machine Plus".

• Siemens SINUMERIK 808D, Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 5 Table of contents Preface ...................................................................................................................................................... 3 1 Turning on, Reference Point Approach...................................................................................................... 7 1.1 Entry to the "Manual M achine Plus" operating area ...................................................................

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 71 The following possibilities exist for the position of the geometry: Figure 3-46 Roughing cycle B, position "Inside right" Figure 3-47 Roughing cycle B, position "Outside left" See also General parameters (Page 41) Principle operating sequence (Page 38)

• Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) 38 Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 3.4 Manual machining using cycles (functions) 3.4.1 Principle operating sequence Functionality You can perform the following functions manually: ● Drilling centric ● Tapping ● Groove

• Siemens SINUMERIK 808D, Manual machining 3.2 Display and operator control options in the main screen Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 23 ;  =  ; DEVUHO = DEVUHO 0DFKLQLQJ PRGH 6HW VWRS 3.2.1 Toggling the display Functionality In the position display screen, you can edit the displayed values using the vertical softkeys. Figure 3-4 Main screen for "Manual Machine Plus" Softkeys Change the display to "relative position display" and "reset" the display in the X

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 67 Input fields The input fields in the "Roughing A" screen form have the following meanings: Parameter Description Length l Enter the length of the "step" to be produced, taking the contour start position ("Reference z0") in the axial axis (Z axis) as the starting point. Diameter d1 Outside diameter of the "step" to be machined in the radial axis (absolute position of the X axis in the diameter). Diameter d2 Inside diamet

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 55 Parameter Parameter Description Reference z0 Starting position for the groove. The edge of the groove facing the chuck is always specified here. The value to be entered is the absolute position in the longitudinal axis (Z axis). Groove width l1 This value is the groove width, which together with the value for "Reference z0" specifies the absolute position of the edge of the groove on the side of the groove facing away from the spindle. If the groove width setting is the same as the tool width,

• Siemens SINUMERIK 808D, Manual machining 3.4 Manual machining using cycles (functions) Manual Machine Plus (Turning) Programming and Operating Manual, 12/2012, 6FC5398-3DP10-0BA0 39 'ULOO 7DSSLQJ $FFHSW D[LVSRV ; &DQFHO Operating sequences 1. Select the function (e.g. "Drill." > "Tapping") in the main screen of the "Manual Machine Plus". 2. Parameterizing the function. Figure 3-16 Example of input fields The following softkeys will support you with the parameterization and execution of functions: The actual position value of the relevant axis

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