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Siemens SINUMERIK 840D sl Operating Manual

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Siemens SINUMERIK 840D sl User Manual
Siemens SINUMERIK 840D sl User Guide
Siemens SINUMERIK 840D sl Online Manual

Text of Siemens SINUMERIK 840D sl User Guide:

  • Siemens SINUMERIK 840D sl, Machining the workpiece 4.14 Setting for automatic mode Milling 186 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 5. Enter the desired percentage in the "Reduced rapid traverse RG0" field. RG0 has not effect if you do not change the specified amount of 100%. 6. Enter "Automatic" in the "Display measurement result" box if the measurement result window should be automatically opened, or "Manual", if the measurement result window should be opened by pressi

  • Siemens SINUMERIK 840D sl, Introduction 1.4 User interface Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 45 6 + <number> Enter "s" or "S" as well as the number x for which you would like to generate the square. Close the value entry using the <INPUT> key and the result is transferred into the field. Accepting parameters When you have correctly entered all necessary parameters, you can close the window and save your settings. You cannot accept the parameters if they are incomplete or obviously erroneous. In this case, you can see from the dialog line which parameters are missing or were entered incorrectly. Press

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.3 Contour milling Milling 358 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 Contour element "straight line, e.g. Y" Parameter Description Unit Y End point Y (abs or inc) mm α1 Starting angle to X axis Degrees Transition to next element Type of transition • Radius • Chamfer Radius R Transition to following element - radius mm Chamfer FS Transition to following element - chamfer mm Additional commands Additional G code co

  • Table of contents Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 15 12.10 Filtering the tool management lists ............................................................................................533 12.11 Specific search in the tool management lists.............................................................................534 12.12

  • Siemens SINUMERIK 840D sl, Setting up the machine 2.6 Measuring the workpiece zero Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 85 Procedure 1. Select the "Machine" operating area and press the <JOG> key. 2. Press the "Workpiece zero" and "Set edge" softkeys. The "Set edge" window opens. 3. Select "Measuring only" if you only want to display the measured values. - OR - 4. In the selection box, select the desired work offset in which you want to store the zero point. - OR - Press the "Select WO" softkey to select an adjustable work offset. In the window "Wo

  • Siemens SINUMERIK 840D sl, Setting up the machine 2.6 Measuring the workpiece zero Milling 80 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 2.6.2 Sequence of operations To measure the workpiece zero, the workpiece probe must always be located or set perpendicular to the measuring plane (machining plane) (e.g. using "Align plane"). For the measuring versions "Set edge", "Distance 2 edges", "Rectangular pocket" and "Rectangular spigot", the workpiece must first be aligned parallel to the coordinate system. To do this, it may be necessary to perform the measuring process in several steps. Possible step sequences 1. "Align plane" (to align th

  • HT 8 15.1 HT 8 overview Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 585 Traversing keys To traverse the axes of your machine using the traversing keys of the HT 8, you must select "JOG" mode or either the "Teach In" or "Ref.Point" submode. Depending on the setting, the enabling button must be activated. Machine manufacture

  • Ladder Viewer and Ladder add-on (828D only) 20.5 Displaying and editing NC/PLC variables Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 617 Procedure 1. Select the "Start-up" operating area. 2. Press the "PLC" softkey. The ladder diagram display opens and displays the PLC information. 3. Press the "Reset mach.time" s

  • Siemens SINUMERIK 840D sl, Simulating machining 5.7 Program control during the simulation Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 201 5.7.2 Simulating the program block by block You can control the program execution during simulation, i.e. execute a program block by block, as when executing a program. Procedure 1. Simulation is started. 2. Press the "Program control" and "Single block" softkeys. 3. Press the "Back" and "Start SBL" softkeys. The pending block of the program is simulated and then stops. 4. Press "Start SBL" as many times

  • Siemens SINUMERIK 840D sl, Creating G code program 6.8 Selection of the cycles via softkey Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 221 ⇒ ⇒ ⇒ ⇒ ⇒ ⇒ ⇒ A menu tree with all of the available measuring versions of the measuring cycle function "Measure workpiece" can be found in the following reference: Programming Manual Measuring cycles / SINUMERIK 840D sl/828D ⇒ A menu tree with all of the available measuring versions of the measuring cycle function "Measure tool&qu

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.3 Contour milling Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 357 The "Straight (e.g. XY)" input window opens. - OR The "Circle" input window opens. - OR The "Pole Input" input window opens. 4. Enter all the data available from the workpiece drawing in the input screen (e.g. length of straight line, target position, transition to next element, angle of lead, etc.). 5. Press the "Accept" softkey. The contour element is added to the contour. 6. Wh

  • Siemens SINUMERIK 840D sl, Creating a ShopMill program 7.1 Program views Milling 230 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 Figure 7-3 Parameter screen with help display The animated help displays are always displayed with the correct orientation to the selected coordinate system. The parameters are dynamically displayed in the graphic. The selected parameter is displayed highlighted in the graphic. The color symbols Red arrow = tool traverses in rapid traverse Green arrow = tool moves with the machining feedrate Parameter screen with programming graphics In the screen, you

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.3 Contour milling Milling 376 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 5. The spigot is again approached in a quadrant and machine in parallel with the contours from outside in. 6. Steps 4 and 5 are repeated until the programmed spigot depth is reached. 7. The tool moves back to the safety clearance in rapid traverse. Procedure 1. The part program or ShopMill program to be processed has been created and you are in the editor. 2. Press the "Contour milling" an

  • Siemens SINUMERIK 840D sl, Creating a ShopMill program 7.3 Basic information Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 233 7.3 Basic information 7.3.1 Machining planes A plane is defined by means of two coordinate axes. The third coordinate axis (tool axis) is perpendicular to this plane and determines the infeed direction of the tool (e.g. for 2½-D machining). When programming, it is necessary to specify the working plane so that the control system can calculate the tool offset values correctly. The plane is also relevant to certain types of circular programming and polar coordinates. ; <

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.5 Contour turning - only for G code programs Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 415 Parameters Description Unit DIN thread P α Thread pitch Insertion angle mm/rev Degrees Thread Z1 Z2 R1 R2 T Length Z1 Length Z2 Radius R1 Radius R2 Insertion depth mm mm mm mm mm Chamfer FS Transition to following element - chamfer mm CA Grinding allowance • Grinding allowance to right of contour • Grinding allowance to left of contour mm Additional commands Additional G code commands Contour element "Straight line e.g. ZX" Parameters Description Unit Z End poi

  • Siemens SINUMERIK 840D sl, Introduction 1.4 User interface Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 37 Machine manufacturer Please also refer to the machine manufacturer's instructions. Third line Display Description Display of channel status. If several channels are present on the machine, the channel name is also displayed. If only one channel is available, only the "Reset" channel status is displayed. With touch operation, you can change the channel here.

  • Creating a ShopMill program 7.17 Example, standard machining Milling 262 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 Outside contour of the island 1. Press the "Contour milling", "Contour" and "New contour" softkeys. The "New Contour" input window opens. 2. Enter the contour name (in this case: Part_4_i

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.2 Milling Milling 330 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 Approach/retraction 1. The tool approaches the center point of the semicircle at the end of the slot at rapid traverse at the height of the retraction plane and adjusts to the safety clearance. 2. Then, the tool enters the workpiece at machining infeed (taking into consideration the maximum infeed in the Z direction and the finishing allowance). The circumferential slot is machined in the programmed machining direction (up-cut or dow

  • Siemens SINUMERIK 840D sl, Machining the workpiece 4.7 Starting machining at a specific point Milling 150 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 Proceed as follows 1. Press the <REPOS> key. ; = 2. Select the axes to be traversed one after the other.   3. Press the <+> or <-> key for the relevant direction. The axes are moved to the interrupt position. 4.7 Starting machining at a specific point 4.7.1 Use block search If you would only like to perform a certain section of a program on the machine, then you need not start the program from the beginning. You can also start the program from a specified program bloc

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.4 Turning - only for G code programs Milling 380 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 8.4 Turning - only for G code programs 8.4.1 General In all turning cycles apart from contour turning (CYCLE95), in the combined roughing and finishing mode, when finishing it is possible to reduce the feedrate as a percentage. Machine manufacturer Please also refer to the machine manufacturer's specifications. 8.4.2 Stock removal (CYCLE951) Function You can use the "Stock removal" cyc

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.5 Contour turning - only for G code programs Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 421 Machining type You can select the machining mode (roughing or finishing). During contour roughing, parallel cuts of maximum programmed infeed depth are created. Roughing is performed to the programmed allowance. You can also specify a compensation allowance U1 for finishing operations, which allows you to either finish several times (positive allowance) or to shrink the contour (negative allowance). Finishing is performed in the same direction as roughing. Procedure 1. The part program to be executed has be

  • Setting up the machine 2.6 Measuring the workpiece zero Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 99 Measuring 2 circular spigots The workpiece is located anywhere on the work table and has 2 spigots. 4 points are automatically measured at the two spigots and the spigot centers are calculated from them. The angle α is calculated from the connecting line between b

  • Siemens SINUMERIK 840D sl, Tool management 12.3 Tool types Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 503 12.3 Tool types A number of tool types are available when you create a new tool. The tool type determines which geometry data is required and how it will be computed. Tool types Figure 12-1 Example of Favorites list Figure 12-2 Available tools in the "New tool - milling cutter" window

  • Siemens SINUMERIK 840D sl, Creating a ShopMill program 7.17 Example, standard machining Milling 260 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 3. Outside contour of the workpiece 1. Press the "Milling", "Multi-edge spigot" and "Rectangular spigot" softkeys. 2. Enter the following technology parameters: T MILLER20 D1 F 0.14 mm/tooth V 240 m/min 3. Enter the following parameters: Position of reference point Bottom left Machining Roughing (∇) Type of position Single position X0 0abs Y0 0abs Z0 0abs W1 185(fictitious blank dimension) L1 185(fictitious blank di

  • Creating a ShopMill program 7.17 Example, standard machining Milling 272 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 7.17.4 G code machining program G17 G54 G71 WORKPIECE(,,"","BOX",112,1,-20,-100,-2.5,-2.5,182.5,182.5) ;****************Tool change**************** T="FACING TOOL" D1 M6 G95 FZ=0.1 S3000 M3 M8 CYCLE61(50

  • Siemens SINUMERIK 840D sl, Introduction 1.2 Operator panel fronts Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 21 1 Status LED: POWER 2 Status LED: TEMP (illuminated LEDs indicate increased wear) 3 Alphabetic key group 4 Numerical key group 5 Softkeys 6 Control key group 7 Hotkey group 8 Cursor key group 9 USB interface 10 Menu select key 11 Menu forward button 12 Machine area button 13 Menu back key Figure 1-1 View of OP 010 operator panel front References A more precise description as well as a view of the other operator panel fronts that can be u

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.1 Drilling Milling 294 Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 Parameter Description Unit Table Thread table selection: • without • ISO metric • Whitworth BSW • Whitworth BSP • UNC Selection - (not for table "Without") Selection of table value: e.g. • M3; M10; etc. (ISO metric) • W3/4"; etc. (Whitworth BSW) • G3/4"; etc. (Whitworth BSP) • N1" - 8 UNC; etc. (UNC) P - (selection option only for table selection "without") Pitch ... • in MODULUS: MODULUS = Pitch/π •

  • Siemens SINUMERIK 840D sl, Programming technological functions (cycles) 8.2 Milling Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 329 FZ (only for ShopMill) Depth infeed rate – (for perpendicular insertion only) mm/min mm/tooth EP (only for G code) Maximum pitch of helix – (for helical insertion only) mm/rev ER (only for G code) Radius of helix – (for helical insertion only) The radius cannot be any larger than the cutter radius; otherwise, material will remain. mm EW Maximum insertion angle - (for insertion

  • Siemens SINUMERIK 840D sl, Setting up the machine 2.4 Settings for the machine Milling Operating Manual, 09/2011, 6FC5398-7CP40-2BA0 67 2.4.3 Setting the work offset You can enter a new position value in the actual value display for individual axes when a settable work offset is active. The difference between the position value in the machine coordinate system MCS and the new position value in the workpiece coordinate system WCS is saved permanently in the currently active work offset (e.g. G54). Relative actual value Further, you also have the possibility of entering position values in the relative coordinate system. Note The new a

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