Siemens SINAMICS S120 Function Manual

Text of Siemens SINAMICS S120 User Guide:

• Siemens SINAMICS S120, Appendix A.4 Stop variants Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 507 A.4 Stop variants Safe Stops are used to stop drive motion and bring it to a standstill. The type of stop response that occurs in the event of faults can either be permanently defined in the system or configured by the machine manufacturer. In this way, the shutdown of the machine can be optimally adapted to the respective situation. In the following list, STOP B can be compared to an SS1 and STOP C to an SS2. Image A-23 Overview of the stop variants STOP A With STOP A (correspond

• Siemens SINAMICS S120, Commissioning 6.8 Commissioning CU310-2 using STARTER/SCOUT Safety Integrated 282 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 6.8 Commissioning CU310-2 using STARTER/SCOUT This description explains commissioning using control via onboard terminals as example. The following preconditions must be met to configure Safety Integrated on the CU310-2: ● Concluded initial commissioning of all drives ● Connect the sensors to the F-DIs and an actuator to the F-DO (if used) Configuration s equence 1. Configuring Safety functions of the CU310-2 2. Configuring inputs (if used) 3. Configuring outputs (if used) 4. Copy

• Description of Safety Integrated functions 4.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 95 Function diagrams (see SINAMICS S120/S150 List Manual) • 2814 SI Basic Functions - SBC (Safe Brake Control), SBA (Safe Brake Adapter) Overview of important parameters (see SINAMICS S

• Siemens SINAMICS S120, Description of Safety Integrated functions 4.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 149 Image 4-17 Example of a 2-encoder system on a rotary axis When parameterizing a 2-encoder system with Safety Integrated, you must align parameters p9315 to p9329 with parameters r0401 to r0474. Note As signment of the encoder parameters Parameters p95xx are assigned to the 1st encoder; parameters p93xx to the 2nd encoder. Note Transfer of the values from the encoder commissioning To accept the values from the parameters filled during the encoder commissioning to the safety parameteriz

• Siemens SINAMICS S120, Description of Safety Integrated functions 4.2 Safety Integrated Extended Functions Safety Integrated 130 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 Setting the m odulo value for rotary axes ● p9505 is used to define the modulo range of a safety rotary axis (p9502 = 1) when the transfer of a safe absolute position (p9501.2 = 1 and p9501.25 = 1) is enabled. Parameterizing the modulo value can result in a jump in the position actual value if the range that can be represented overflows. p9505 must therefore only be parameterized in steps of 2 n × 360° (n = 1, 2,

• Siemens SINAMICS S120, Appendix A.3 Acceptance tests (recommendations) Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 479 Acceptance test for Safe Brake Test (Extended Functions) Note Dif ferences to other acceptance tests SBT is itself a diagnostic function. Unlike the acceptance tests of the safety functions stated above, in which a violation of the safety function has to be triggered, with SBT it is only necessary to check the correct parameterization of this diagnostic f unction.

• Siemens SINAMICS S120, Description of Safety Integrated functions 4.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 81 Monitoring with an encoder The Safety Integrated Functions with encoder are configured with p9506 = 0 (factory setting) or p9506 = 2 in the expert list or by selecting "with encoder" in the Safety screen. ● If p9506 = 0: Braking is monitored with the "Safe Acceleration Monitor" function. ● If p9506

• Siemens SINAMICS S120, Maintenance 9.3 Safety faults Safety Integrated 368 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 9.3.2 Stop response priorities Table 9- 2 Stop response priorities Priority classes Stop response Highest priority STOP A ..... STOP B ... STOP C .. STOP D .. STOP E Lowest priority STOP F Priorities of s top responses and Extended Functions Table 9- 3 Priorities of stop responses and Extended Functions Stop response / Extended Function Highest priori- ty ... ... ... ...

• Siemens SINAMICS S120, Commissioning 6.6 Commissioning Safety Integrated functions Safety Integrated 230 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 Expert list The Safety Integrated Functions can be parameterized via the expert list but the settings via the STARTER screens are more convenient and less prone to error. Note Password for the factory setting The password "0" is set by default. Note Inc ompatible version in the Motor Module If there is no compatible version in the Motor Module, the Control Unit will respond as follows on transiti

• Siemens SINAMICS S120, Overview of Safety Integrated functions 3.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 57 3.2.10 Safely-Limited Position (SLP) Definition according to EN 61800 -5-2: "The SLP function prevents the motor shaft from exceeding the specified position limit(s)." The Safely Limited Position function (SLP) is used to safely monitor the limits of two traversing and/or positioning ranges, which are toggled between using a safe signal. Examples of how the function can be used Example Possible solution The drive must not exit the specified position rang

• Siemens SINAMICS S120, Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 361 Maintenance 9 9.1 Information pertaining to component replacements Replacing a component from the perspective of Safety Integrated Note Note additional safety instructions Observe the instructions with regard to changing or replacing software components in Section " Safety instructions (Page 17)"! The faulty component was replaced according to safety regulations. The information relevant from the perspective of Safe

• Siemens SINAMICS S120, Table of Contents Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 13 7 Acceptance test .................................................................................................... 341 7.1 General information about the acceptance test ...............................................................344 7.2 Safety logbook .............................................................................................................346 8 System features.................................................................................................... 347 8.1 Latest information ....................

• Siemens SINAMICS S120, Appendix A.3 Acceptance tests (recommendations) Safety Integrated 496 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 Acceptance test for Safe Direction without encoder (Extended Functions) SDI positive/negative without encoder with stop response "STOP A" No. Description Status Note: The acceptance test must be individually performed for each configured control and for both directions of rotation. Control can be realized without selection via TM54F, onboard terminals (CU310-2) or via PROFIsafe. 1. Initial state • Drive in the "Ready" state (p0010 = 0) • Safety Integrated Extended Functions enabled (p9601.2

• Siemens SINAMICS S120, Overview of Safety Integrated functions 3.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 59 3.2.12 Transferring safe position values (SP) The "Safe Position (SP)" function enables you to transfer safe position values to the higher - level fail -safe controller (F-CPU) via PROFIsafe (telegram 901 or 902). From the position change over time, the F -CPU can also calculate the current velocity. In tel e- gram 902, the values are transferred in 32 -bit format, in telegram 901, in 16 -bit format. After parameter assignment, release and POW

• Commissioning 6.8 Commissioning CU310-2 using STARTER/SCOUT Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 293 6.8.4.4 Test stop m ode parameters Overview of important parameters (see SINAMICS S120/S150 List Manual) • p9500 SI Motion monitoring cycle (Control Unit) (only Extended Functions) • p10001 SI Motio

• Commissioning 6.7 Commissioning: Basic procedure Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 245 ● "Remaining time until test stop" This indicates the remaining time until dynamic operation and test of the safety switch-off signal paths are performed (p9660). ● "Shutdown paths require testing" Select

• Siemens SINAMICS S120, Control of the safety functions 5.8 Safety Info Channel and Safety Control Channel Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 211 Application A c tion by the u ser Effect Standard telegram + SIC/SCC • Specify standard telegram; e.g. p0922 = 106 • p2079 = p0922 = 106 • r2050 and p2051 are appropriately preassigned and completely locked so that changes cannot be made. • In p2070 and p2071, the number of trans- mit/receive words are occupied and cannot be changed (e.g: p2070 = 11 and p2071 = 15). �

• Siemens SINAMICS S120, Acceptance test 7.1 General information about the acceptance test Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 345 Note on the acceptance test mode The acceptance test mode can be activated for a definable period (p9558) by setting the appropriate parameters (p9570). It tolerates specific limit violations during the acceptance test. For instance, the setpoint speed limits are no longer active in the acceptance test mode. To ensure that this state is not accidentally kept, the acceptance test mode is automatically

• Siemens SINAMICS S120, Description of Safety Integrated functions 4.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 159 3. Set the position tolerance back to the normal value using bit 3 (= 0) in byte 3 of S_STW2. 4. The actual values are then synchronized once automatically. This synchronization is used to compensate any possible difference that occurs between the position actual values of the two monitoring channels as a result of the switchover operation. The new gearbox stage is then active. Image 4-21 Gearbox switchover with increased position tolerance Diagnostics

• Appendix A.3 Acceptance tests (recommendations) Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 481 A.3.3.3 Acceptance tests for Extended Functions (without encoder) Encoder parameterization test Table A- 8 Encoder parameterization test No. Description Status Note: This test of the encoder parameterization must only be performed once if you

• Siemens SINAMICS S120, Appendix A.3 Acceptance tests (recommendations) Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 483 Acceptance test for Safe Stop 1 without encoder (Extended Functions) No. Description Status Note: The acceptance test must be individually performed for each configured control. The control can be realized via TM54F, onboard terminals (CU310-2) or via PROFIsafe. 1. Initial state • Drive in the "Ready" state (p0010 = 0) • Safety Integrated Extended Functions enabled (p9601.2 = 1) • Safety functions enabled (p9501.0 = 1) • Safety configured without encoder (p9506 = 1 or p9506 = 3) • Only f

• Siemens SINAMICS S120, Commissioning 6.9 Commissioning TM54F by means of STARTER/SCOUT Safety Integrated 300 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 6.9.5 F-DI/F-DO configuration Screen of the F-DI fail-safe inputs This setting option is only available when controlling Extended functions via the onboard terminals. Image 6-17 Inputs screen

• Siemens SINAMICS S120, Description of Safety Integrated functions 4.2 Safety Integrated Extended Functions Safety Integrated Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 91 4.2.5.4 Function diagrams and parameters Function diagrams (see SINAMICS S120/S150 List M anual) • 2819 SI Extended Functions - SS1, SS2, SOS, internal STOP B, C, D, F Overview of important parameters (see SINAMICS S120/S150 List Manual) • p1135[0...n] OFF3 ramp-down time • p9501 SI Motion enable safety functions (Control Unit) • p9506 SI Motion function specif

• Commissioning 6.6 Commissioning Safety Integrated functions Safety Integrated 234 Function Manual, (FHS), 07/2016, 6SL3097-4AR00-0BP6 Activating Safety Integrated 1. Open the Safety Integrated selection window under "<Drive unit> > Drives > <Drive> > Functions > Safety Integrated" and select the required safety

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