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Terex TR100 Operation Manual

Terex TR100 Manual Online:

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Terex TR100 User Manual
Terex TR100 User Guide
Terex TR100 Online Manual

Text of Terex TR100 User Guide:

  • Terex TR100, 3-8 Controls and Operating VIEW ON FRONT OF INTERFACE BOX 1479 MANUAL AUTO POWER ECONOMY 14 13 SWITCHES 1. Hazard Warning Lights Press bottom of switch to make turn indicators flash simultaneously as hazard warning lights. The light in the switch and direction indicator warning light on the dash panel will flash. To switch hazard lights off; press the top of the switch. 2. Position not used. 3. Position not used. 4. Position not used. 5. Front Brake Pressure Reduction Press bottom of switch to give a 50% reduction in front brake pressure. The lower front pressure reduces the risk of wheel lockup in slippery conditio

  • Terex TR100, 4-11 Operating the Truck 1. Transmission - Hot Oil Level The parking brake must be applied and the road wheels securely blocked while carrying out this check. With the engine idling, transmission in 'NEUTRAL' and at normal operating temperature, the top of the oil column should be visible in the sight gauge. Add oil if low. If the top of the column is above the sight gauge, the transmission is overfull and oil should be drained. 2. Body and Disc Brake Cooling Hydraulic Tank - Hot Oil Level Operate the body hoist cylinders to their fully-exte

  • Terex TR100, 3-6 Controls and Operating 24. Engine Overspeed (Red) Illuminates to alert the operator when the transmission ECU detects an engine speed of 2550 rev/min. NOTE : For further information on items 21 and 24, refer to ‘Transmission’section on pages 3-23 and 3-24.

  • 3-18 Controls and Operating Steering The steering wheel position can be adjusted as required for the most convenient operating position. To adjust, pull out adjustment lock and tilt steering wheel up or down as desired; release lever to lock adjustment. The steering system provides full-time hydraulic power with a continuous running pump and a pressurized accumulator. The accumulator

  • Terex TR100, CALIFORNIA Proposition 65 Warnings WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

  • 2-14 Safety Installation of Mirrors A and B and Associated Brackets Mirrors A and B and are supplied fitted, on brackets folded into the handrails. They must be installed by the customer in the positions defined by the illustration below. Mirror A is to be installed on the upper vertical extension immediately above the upper hand-rail. Mirror B is to be installed on the lower

  • Terex TR100, 9-4 Technical Data TRANSMISSION Make/Model ..............................................................Allison H 8610 AR CEC 2 Automatic electronic control with soft shift feature. Remote mounted in the frame with integral TC 890 torque converter and planetary gearing. Six speeds forward, one reverse. Automatic converter lockup action in all speed ranges. Downshift inhibitor. Intregal hydraulic retarder. DRIVE AXLE Heavy duty axle with full floating axle shafts, single reduction spiral bevel gear differential and planetary reduction at each wheel. Ratios: Standard Optional Differential...................... 2.16:1 2.16:1 Planetary........................ 13

  • Terex TR100, 8-10 Lubrication and Servicing AIR CONDITIONING RE-START PROCEDURE If the machine has been idle for an extended period of time (2 weeks), the refrigerant in the air conditioning unit converts from a gas to a liquid. This puts the compressor unit under a great deal of strain trying to compress a liquid instead of a gas and could cause a failure in the air conditioning unit. The following commissioning procedure allows the air conditioning unit to achieve normal operating parameters. 1. Start the machine and allow it to run until the engine is at a normal operating temperature of 80 °C (176 °F) 2. Turn the blower control to setting 1. 3. Turn on the air condi

  • Terex TR100, 3-4 Controls and Operating BASIC DATA 1. Alternator Charging (Red) lluminates to indicate when the alternator is not charging. 2. Engine Water Temperature (Red) Illuminates when the engine water temperature rises above the safe operating temperature. 3. Engine Water Level (Amber) Illuminates when the engine water level drops below the safe operating level. 4. Air Cleaner Restriction (Amber) Illuminates to indicate that the air filters are needing cleaned or replaced. 5. Engine Oil Pressure (Red) Illuminates when the

  • CONTENTS 4. OPERATING THE TRUCK Pre-Starting Inspection 4-3 Component Checks 4-4 Suspension Ride Struts 4-6 Engine Operation 4-7 Starting the Engine 4-8 Starting the Engine at low ambient Temperature 4-10 Starting the Engine with Jumper Cables 4-10 Pre-Operating Checks 4-11 Brake Function Checks 4-12 Driving and Stopping 4-13 Stopping the Engine 4-14 Parking 4-16 5. WORKING THE TRUC

  • 3-19 Controls and Operating Transmission This machine is equipped with a CEC (Commercial Electronic Control) shift sys- tem, to operate the transmission. The CEC shift system continually monitors the transmission and shift system electrical components and warns the operator when a problem develops. It also takes action to prevent damage to the transmission, and provides the

  • Terex TR100, 9-6 Technical Data Pump: Type ........................................................................................ Piston Capacity at 2 100 rev/min .............................1.57 litres/s (25 US gal/min) BODY HYDRAULICS Two body hoist cylinders are mounted between the frame rails. Cylinders are two-stage with power down in the second stage. System Relief Pressure ......................................... 190 bar (2 750 lbf/in²) Pump: Type ........................................................................................... Gear Capacity at 2 100 rev/min ......................... 365 litres/min (97 US gal/ min) Control Valve .......................................... S

  • Terex TR100, 2-18 Safety Wheels and Tyres If tyres on the vehicle were inflated at the factory with dry nitrogen gas, the tyre walls will be marked 'N' and the following factory installed decal will be found mounted on the fenders. NOTICE TYRES ON THIS VEHICLE ARE FACTORY INFLATED WITH DRY NITROGEN. IT IS RECOMMENDED THAT DRY NITROGEN BE USED EXCLUSIVELY FOR ALL TYRE PRESSURE ADJUSTMENTS AS WELL AS INFLATION OF REPLACEMENT TYRES. Nitrogen gas improves tyre pressure retention, increases tyre life by reducing carcass oxidation from

  • Terex TR100, 4-12 Operating the Truck BRAKE FUNCTION CHECKS In addition to the above checks, the following brake function checks can be carried out to determine if both the service and emergency brake systems are functional before operating the machine. Make sure the area around the machine is clear of personnel and obstructions before carrying out these checks. If the machine moves during these checks, stop the machine, apply the parking brake and do not operate until the fault is corrected. Note: The following checks are NOT intended to

  • Terex TR100, 3-24 Controls and Operating 6. Manual Mode Warning Light This light is located on the front face of the CEC-2 Interface Box. The warning light lluminates to alert the operator when the transmission has been switched to operate in the manual mode. The light should be 'Off' during normal operation. 7. Check Trans Warning Light Illuminates to alert of a minor fault in the transmission shift system or abnormal transmission temperature. The warning light will come 'On' when the ignition keyswitch is turned to position '1' to provide a bulb and system check and should go 'Off' a few s

  • Terex TR100, 3-27 Controls and Operating BODY CONTROL The lever to the left of the operator’s seat controls the hydraulic valve which operates the body hoist cylinders. The four operating positions of the lever from front to rear are as follows: 'LOWER' - This position provides hydraulic force to power-down the body. It is needed when the body cannot be started downward from the fully raised position by gravity. When the body starts lowering by gravity, the lever should be moved to the 'FLOAT' position. 'FLOAT' - The lever should be moved to this position while the body is lowering by gravity and should remai

  • Terex TR100, 2-27 Safety 30 1C 2 1 30 2 12 7 25 1C 5 3 25 3 15 9 20 1L 8 5 20 3 18 11 15 1L 10 6 15 4 24 15 10 3 16 10 10 5 35 21 5 5 30 18 5 6 58 36 0 TR60 660370660 37 15335782 % KPH MPH % KPH MPH WARNING Operating the truck outside the stated limits on the chart could result in death or serious injury. Do not operate truck outside the limits stated on the chart. Select the correct gear for the gradient you are on. 30 30 1L 10 6 25 1C 1 1 25 2 12 8 20 1C 5 3 20 3 16 10 15 1L 9 5 15 4 20 12 10 2 12 7 10 5 34 21 5 4 27 16 5 6 58 35 0 TR70 660370660 37 15335783 % KPH MPH % KPH MPH Operating the truck outside the state

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