ABB SR100B Operation & User’s Manual
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36 …4 INSTALLATION + – + – Tx + – 2-wire Transmitter Power Supply (24V d.c., 70mA max.) Analog I/P Normally Closed Normally Open Common Fig 4.9 Transmitter Power Supply Fig 4.10 Relay Outputs Note. • The maximum total combined current flowing through the relays is 36A. • The maximum individual relay current is 5A. 4.5.4 Transmitter Power Supply – Fig. 4.9 Inf
ABB SR100B, FRONT PANEL KEYS Raise and Lower Pen Lift Enter Lifts and lowers the pen on successive operations. Used to confirm selections/ adjustments. + Return to top of Operating Page or Store Adjust Parameter Value Flashing Enter Prompt Parameter X Y Z Select Store Short-cut Keys Sideways Scroll Down Scroll Frame 1 Page 1 Page 2 Advance to next page Frame 2 Advance to next frame Frame 1 Frame 2 Return to top of Configuration Level BOILER 1 TEMPERATURE A1 225.8°C BASIC LEVEL EXIT Top of last page in Configuration Level Top of any page in Configuration Level ABB Instrumentation COMMANDER SR100B Multipoint Chart Recorder User Guid
ABB SR100B, OPERATOR LEVEL OVERVIEW BOILER 1 TEMPERATURE A1 225.8°C ALARM PAGES OPERATING DISPLAYS SECURITY ACCESS CHART PAGE CONFIGURATION LEVEL (Section 2.1) (Section 2.3) (Section 2.4) (Section 1.1 & 1.2) (Section 3.1) • Channel reading, tag & units • System date & time • Chart speed • Remaining chart OPERATING DISPLAYS • Displays all active alarms • Individual process alarm acknowledge ALARM PAGES ALARM ACKNOWLEDGE PAGE • Protected access to: Chart page Configuration level SECURITY ACCESS SECURITY ACCESS ENTER CODE 0 • Chart reload • A
ABB SR100B, 9 1 CHARTS AND PENS 09:46 PaA 08.30 A2 A1 A3 A4 Alarm Type/ Identifier Time of Alarm 09:55 300mm/h 10:00 0 20 40 60 Tank Flow A5 End of Chart Warning – line printed on last 2m (roll chart) or 1.5m (fanfold chart) Channel Tag – one channel tag printed every 240mm Time, Date & Chart Speed – printed on power-up and at approximately 240mm intervals Chart Scale – up to 6 different scales can be printed at intervals between 10mm and 240mm (programmable) Time – printed on the nearest hour or half hour after a minimum of 60mm of traces produced Change of Chart Speed (and time of change) Proces
ABB SR100B, 35 4 INSTALLATION… + – A – Voltage B – Current C – Thermocouple Each lead must be of equal resistance and less than 50Ω D – 3-lead RTD E – 2-lead RTD (and resistance) Sleeved Link + – 3rd Ld White Red + – 3rd Ld White Red Red + – Diode supplied in accessory pack. + – Caution. Under no circumstances must the spare input terminal be linked to the negative. Note. Refer also to Fig. 4.7 for terminal numbers. Fig. 4.8 Analog Input Connections Table 4.1 Thermocouple Compensating Cable elpuocomrehTfoepyT elbaCgnitasnepmoC 3481SB1.69CMISNA41734NID03.oNtraP7394SB + – esaC+– esaC+– esaC+– e
ABB SR100B, 31 4 INSTALLATION 50°C Max. 0°C Min. A – Within Temperature Limits 0 to 95% RH 0 to 80% RH B – Within Humidity Limits + C – Use Screened Cable Sensor Minimum A – Close to Sensor B – At Eye-level Location C – Avoid Vibration 144 (5.67) 260 (10.25) 222 (8.75) 230 (9) 144 (5.67) Panel Cut-out 30 (1.2) Dimensions = mm (ins) (5.43 ) +0.03 –0.0 138 +0.8 –0.0 (5.43 ) +0.03 –0.0 138 +0.8 –0.0 21 (0.8) Fig. 4.1 General Requirements Fig. 4.2 Environmental Requirements Fig. 4.3 Overall Dimensions EC Directive 89
ABB SR100B, 16 Input Type Linearizer Type 5/2 3/2 √ Custom RTD THC N THC B THC E THC L THC J THC T THC S THC R THC K None Temp. Units °F None RTD THC Resistance Voltage Current Millivolts Off Engineering Range (Display Range) Programme Filter Fault Detection Level 10 % Fault Detection Level 10 % Broken Sensor Protection Drive Value set to 0 Value set low Value set high 1000 0 1100°C –100 Up Down None Linearizer Range 1000°C 0°C Input Type Linearizer Type 5/2 3/2 √ Custom RTD THC N THC B THC E THC L THC J THC T THC S THC R THC K None Engineering Range (Display Range) Programme Filter Fault Detection Level 10 % RTD THC Resistance Voltage Current Milli
ABB SR100B, 21 3 CONFIGURATION… SCALE ADJUSTMENT INPUT TO ADJUST RESET SCALE ADJUST NONE YES NO ADJUST OFFSET ADJUST SPAN …3.2.3 Scale Adjustment Page Input to Adjust Select the analog input to adjust (A1 to A6). On entry the default is NONE. Scale Adjustment Reset Select YES to reset the analog input offset and span values to their nominal values. Offset Adjustment Electrical and resistance thermometer inputs: Apply the correct input for the spot calibration required. For RTD inpu
ABB SR100B, 3 Set the Security Code using the and keys (default = 0). Press to confirm. ALARM ACKNOWLEDGE SECURITY ACCESS ENTER CODE LOAD CHART PAGE Press the key twice to hold the current display Displayed only if alarms present A1 225.8°C BOILER 1 TEMPERATURE BOILER 1 TEMPERATURE A1 225.8°C Note. The first press of the key interrupts autoscroll – see Section 2.1.3. 1 2 Valid code Invalid code 1 CHARTS AND PENS 1.1 Loading a Roll Chart – Fig. 1.1 The following procedures assume that the instrument has been installed in accordance with the instructions given in Section 4. Caution. • Channel values and text messages are not record
ABB SR100B, 2 Operator Level Overview Configuration Level Overview Editing Text Function Keys CONTENTS Front and Back Fold-outs Section Page GETTING STARTED .............................................................1 1 CHARTS AND PENS....................................................3 1.1 Loading a Roll Chart ..........................................3 1.2 Loading a Fanfold Chart ....................................6 1.3 Fitting a Pen Capsule ........................................8 1.4 Chart Printout..................................................... 9 2 OPERATION ...............................................................10 2.1 Introduction ...................................
24 CHART CONTROL CONFIGURATION CHART SPEED 1 mm/hr CHART SPEED 1 SOURCE PAPER OUT ALARM I/P FAILURE DIGITAL I/P CHART SPEED POWER FAILURE PROCESS ALARM NONE CHART SPEED 2 mm/hr CHART SPEED 2 SOURCE CHART SPEED 3 mm/hr CHART SPEED 3 SOURCE …3 CONFIGURATION 3.4 Chart 3.4.1 Chart Control Configuration Page Informatio
ABB SR100B, 4 …1 CHARTS AND PENS …1.1 Loading a Roll Chart – Fig. 1.2 Select the Load Chart Page – see Fig. 1.1. Note. If automatic chart rewind has been enabled in the Chart Control Configuration Page (see Section 3.4.1), when the chart remaining counter reaches 0 the chart will begin rewinding automatically and the instrument display will show the REWINDING XXX% frame. If an old chart is to be removed, press the key to start rewind. To pause rewind press the key again. If the key is pressed whilst rewind is paused, rewind is aborted, the chart returns to its previous position and the instrument resumes recording. This fr
ABB SR100B, 13 2 OPERATION… ALARM ACKNOWLEDGE PAGE B 300.8 A1 ACTIVE L 750.3 A5 UNACK B 300.8 A1 ACKNLG L 750.3 A5 CLEAR General Format I/P FAIL A3 ACTIVE Source Alarm Status Analog input tag General Format Alarm Ident Trip Value Source Alarm Status B 104.3 A2 ACTIVE sutatSmralAnoitidnoCmralAnoitidnoCyaleR evitcA .degdelwonkcanudnaevitcA evitcA raelC .evitcaniwondnadegdelwonkca,evitcaylsuoiverP evitcanI degdelwonkcA .degdelwonkcadnaevitcA evitcA dehctaL .evitcaniwontubevitcaylsuoiverP evitcA degdelwonkcanU .evitcaniwontu
39 6 SPARES LIST 6.1 Consumables The following spares are required at regular intervals: Item Part No. Roll Chart – 25m 30 division ....................................................... PR100–9000R 40 divisions ..................................................... PR100–9001R 50 divisions ..................................................... PR100–9002R 60 divisions ..........
ABB SR100B, 28 …3 CONFIGURATION PEN POSITION CONFIGURATION POSITION PEN 1 TO CHART ZERO POSITION PEN 1 TO CHART FULLSCALE PEN CAL ENABLE YES NO NO 3.4.3 Pen Position Configuration Page Information. • Allows accurate calibration of the pen positions on the chart. • Can be used to remove effects of inconsistencies in the charts. Pen Calibration Enable Select YES to advance to the zero and full scale setting parameters. Chart Zero Position The chart advances at high speed and the pen moves to its zero position. With the door open set the chart zero position of pen 1 – Magenta/Red using the and keys. Press the key to store the pen 1 zero position. Cha
ABB SR100B, 34 …4 INSTALLATION Fig. 4.7 Electrical Connections Standard Analog I/P Connector (Section 4.5) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 TB1 Analog I/P A1 Analog I/P A2 Analog I/P A3 Analog I/P A4 Analog I/P A5 Analog I/P A6 + – 3 rd lead RTD + – 3 rd lead RTD + – 3 rd lead RTD + – 3 rd lead RTD + – 3 rd lead RTD + – 3 rd lead RTD Logic I/P 0V L N E +24V 0V A.C. Line Neutral Earth + – D.C. +ve –ve Earth 2-wire Transmitter D.C. Power Power Supply (Section 4.5) 1 2 3 4 5
ABB SR100B, 8 …1 CHARTS AND PENS Open door Activate pen lift Display PEN LIFT ACTIVATED Remove/replace pen capsule Close door De-activate pen lift (lower pens) Display PEN LIFT DE-ACTIVATED 1 2 3 4 5 1.3 Fitting a Pen Capsule – Fig. 1.4 Ensure that the power supply is on. Fit a new capsule as shown in Fig. 1.4. Refer to Section 6, Spares List for part numbers. Note. After fitting a new capsule, the ink flow takes a short time to achieve full color density. Information. Some resistance may be felt as the spring clip locates in the caps
ABB SR100B, 17 ANALOG INPUT CONFIGURATION INPUT TO CONFIGURE ANALOG I/P INPUT TYPE RTD ANALOG I/P LIN TYPE Off 5/2 3/2 SQRT CUSTOM RTD TYPE N TYPE B TYPE E TYPE L TYPE J TYPE T TYPE S TYPE R TYPE K NONE TC R V mA mV OFF ANALOG I/P LIN UNITS Deg F Deg C I/P RANGE FS I/P RANGE DECPT None Custom Sqrt 5/2 3/2 I/P RANGE ZERO None Electrical I/P type mV, mA, V or R with RTD or THC type linearizer ELECTRICAL ELECTRICAL ELECTRICAL RTD input and RTD linearizer or THC input and THC linearizer 3 CONFIGURATION… …3.2.1 Analog Input Configuration Page Input to Configure Select the analog input to configure (A1 to A6). On entry the defau
ABB SR100B, 38 5 SIMPLE FAULT FINDING MOTPMYSESUACELBISSOPNOITCA drocertonseoD .)evomtonodtrahcdnasnep( )a )b m0.0=gniniamerrepaP .)segapgnitareponideyalpsid( .rh/mm0=deepstrahC )a )b .2.1ro1.1noitceSees–trahcwenadaoL ees–deepstrahcrehtonatceleS .1.4.3noitceS drocertonseoD .)sevomtrahctubtnirptonodsnep( )a )b )c )d .yltcerrocdettiftonsiettessaC .yltcerrocdettiftonsieluspacneP .detavitcasitfilneP .knifotuonursaheluspacneP )a )b )c )d ees–dettifyltcerrocsiettessacerusnE .2.1ro1.1noitceS .3.1noitceSees–tiferdnaevomeR .tfiletavitca-edothctiwstfilnepsserP .3.1noitceSees–eluspacnepecalpeR .krowotraeppaton
ABB SR100B, CONFIGURATION LEVELS OVERVIEW BASIC LEVEL Exit Analog inputs Alarms Chart O/P Modules Operator Set-u p (Section 3.2.1) (Section 3.2.2) (Section 3.2.3) (Section 3.3.1) (Section 3.3.2) (Section 3.4.1) (Section 3.4.2) (Section 3.4.3) (Section 3.5.1) (Section 3.5.1) (Section 3.6.1) (Section 3.6.2) (Section 3.7) • Configure input(s) ANALOG INPUT CONFIGURATION INPUT CONDITIONING CONFIGURATION SCALE ADJUSTMENT ALARM ACKNOWLEDGE PAGE PROCESS ALARM CONFIGURATION CHART CONTROL CONFIGURATION PEN POSITION CONFIGURATION CHART SCALING CONFIGURATION MODULE B MODULE C CONFIGURATION CONFIGURAT
ABB SR100B, 25 3 CONFIGURATION… ON OFF TEXT PRINT NO AUTO PRINT ON OFF ALARM PRINT CHART CASSETTE TYPE ROLLCHART FANFOLD MESSAGE PRINT SPEED FAST SLOW tnirPotretemaraP deepStrahC ≤ h/mm021 wolSdeepStnirPtsaFdeepStnirP smralAssecorPwolStsaF emiTwolSwolS egnahCdeepStrahCwolSwolS deepStrahCetaD/emiT )mm042( wolSwolS )lanretnIelacS(selacSwolSwolS )langiSlatigiD(selacSwolSwolS gaTlennahCretcarahc-02wolSwolS
ABB SR100B, 6 …1 CHARTS AND PENS To enable chart reload procedure press the key to stop recording. Remove the old fanfold chart from the cassette. Load new fanfold chart – see Fig. 1.3 (refer to Section 6, Spares List for part numbers). When a new chart is fitted and the cassette replaced, press the key. The chart moves forward approximately 30mm to take up any slack. This frame is displayed momentarily when chart loading is complete. When the key is pressed, recording ceases and the chart stops. The print head moves from side to side printing at the 40% and 60% positions on the chart to enable
ABB SR100B, EN 29001 (ISO 9001) Lenno, Italy – Cert. No. 9/90A ABB Instrumentation Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted: 1. The relevant sections of these instructions must be read carefully before proceeding. 2. Warning labels on containers and packages must be observed. 3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given. 4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/o
ABB SR100B, OPERATOR LEVEL OVERVIEW BOILER 1 TEMPERATURE A1 225.8°C ALARM PAGES OPERATING DISPLAYS SECURITY ACCESS CHART PAGE CONFIGURATION LEVEL (Section 2.1) (Section 2.3) (Section 2.4) (Section 1.1 & 1.2) (Section 3.1) • Channel reading, tag & units • System date & time • Chart speed • Remaining chart OPERATING DISPLAYS • Displays all active alarms • Individual process alarm acknowledge ALARM PAGES ALARM ACKNOWLEDGE PAGE • Protected access to: Chart page Configuration level SECURITY ACCESS SECURITY ACCESS
29 3 CONFIGURATION… Select Relay Output Digital Source Polarity Selection Relay B 1 B 2 B 3 Module Position Output No. Paper Out Alarm Input Failure Digital Input DA1 Chart Speed Power Failure Process alarm None Source State Source State Source State Process Alarm A1 Active Process Alarm A1 Inactive Positive Negative Positive Negative Energized Energized De-
ABB SR100B, 5 1 CHARTS AND PENS… Locate spindle Pull chart out under top roller Insert spindle into roll Load roll into cassette Feed chart under bar in lower roller Wrap chart around cassette 50 mm Leave flap of approx 50mm Tighten chart with thumbwheels Chart Routing Lift Catch 1 3 4 5 6 7 8 9 10 Remove chart unit 2 …1.1 Loading a Roll Chart – Fig. 1.2 Fig. 1.2 Loading a Roll Chart Caution. Ensure the correct chart type is set in the Chart Control Configuration Page – see Section 3.4.1.
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