TIA WAVEJET SL 400-1744 Component Maintenance With Illustrated Parts List
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WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10018 August 15, 2003 FIG/ ITEM PART NO. AIRLINE PART NO. DESCRIPTION/NOMENCLATURE 1234567 EFF CODE QTY U M 10001/ WAVEJET SL ASSY REF 500 MS21042-04 ..NUT, SELF LOCKING #4 TIA P/N 135-0385-04 2 EA ***
WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page LP1/-LP2 August 15, 2003 LEADING PARTICULARS 1. Dimensions: Exterior: Model Height Width Depth 400-1744 9.8” 18.25” 13.11”* * Microwave depth measurement with door in the closed position.
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10005 August 15, 2003 PART NO. AIRLINE STOCK NO. FIGURE NO. ITEM QTY U M 10001 520 8 EA 10001 35 1 EA 10002 15 2 EA 135-0385-06 10001 110 4 EA 10001 340 2 EA 10001 410 2 EA 10002 60 1 EA 10002 195 2 EA 10002 220 4 EA 135-0385-08 10001 320 2 EA 10001 430 3 EA 10002 165 4 EA 10002 175 4 EA 135-0
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 INTRO1 August 15, 2003 INTRODUCTION TASK 25-30-51-99F-801-A01 1. GENERAL A. This manual has been compiled in accordance with the general requirements set out in specification ATA 2200. It is intended for provision of such data as is necessary for an approved repairer to return an unserviceable Wavejet SL Microwave Oven to a serviceable condition. TASK 25-30-51-99F-802-A01 2. LAYOUT OF MANUAL A. This manual contains a general description and operating instructions followed by data for maintenance
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 6001 August 15, 2003 REPAIR TASK 25-30-51-99F-807-A01 1. General NOTE: Observe proper ESD handling and storage procedures for PCB assemblies after removing top cover. ESD Discharges may damage PCB assemblies. A. In most cases, repair consists of replacement of damaged parts. B. If any anodized surfaces need repairs, re-anodize using brush anodyne per normal shop procedures. C. Mai
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10019 August 15, 2003 Figure 10002. Illustrated Parts List, Component Tray Assembly
WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10009/100010 August 15, 2003 Figure 10001. Illustrated Parts List, Wavejet SL Assembly (Page 1 of 3)
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10007 August 15, 2003 PART NO. AIRLINE STOCK NO. FIGURE NO. ITEM QTY U M 10001 200 2 EA 10001 405 2 EA 10002 190 2 EA 10002 215 4 EA AN960-C8 10001 145 1 EA 10001 425 2 EA MS21042-04 10001 80 4 EA 10001 310 8 EA 10001 380 2 EA 10001 500 2 EA 10001 520 8 EA 10001 35 1 EA 10002 15 2 EA MS21042-06 10001 110 4 EA 10001 340 2 EA 10001 410 2 EA 10002 60 1 EA 10002 195 2 EA 10002 220 4 EA MS21042-08
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 1009 December 1, 2003 Test Component From To Result Action Taken Door Switches (Cover Off, Power Connected, Microwave Off) Refer to the Testing and Troubleshooting, Section 3.A.6, Interlock Switch Safety Test. If interlock circuits do not function correctly, one or more switches may need adjustment. 1. Adjust by loosening mounting hardware and moving switch assembly to improve actuation. 2a. If switch is suspected of being stuck open, check continuity across switch when swi
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10014 August 15, 2003 FIG/ ITEM PART NO. AIRLINE PART NO. DESCRIPTION/NOMENCLATURE 1234567 EFF CODE QTY U M 10001/ WAVEJET SL ASSY REF 1 400-1744-01 WAVEJET SL ASSY RF EA 5 400-1827-01 .CHASSIS ASSEMBLY 1 EA 10 400-1813-01 .OUTER WRAP 1 EA ATTACHING PARTS 15 MS24693-C33 ..SCREW, #4-40 X .31, FLAT HD MACH, BO TI A P/N 135-0380-C33 18 EA *** 20 400-1847-01 .DOOR ASSEMBLY 1 EA ATT
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 6003 December 1, 2003 B. Locate overheat thermostat on the side of the magnetron and press CLEAR/RESET button in the center of the overheat thermostat. See Figure 10001. C. Replace outer wrap. D. To reset magnetron overheat thermostat Err 1 code, perform the following steps: 1. Press and hold the CLEAR/RESET button. 2. Press and release the START/STOP button while holding the CLEAR/RESET button. 3. Release CLEAR/RESET button. 4. Press and release CLEAR/RESET button. 5. Press and re
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10022 August 15, 2003 THIS PAGE INTENTIONALLY LEFT BLANK.
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 10011/100012 August 15, 2003 Figure 10001. Illustrated Parts List, Wavejet SL Assembly (Page 2 of 3)
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 7006 August 15, 2003 (1) Attach fan (200) with cordset plug (205) connected to component tray using four screws (210), flatwashers (215) and locknuts (220). (2) Correctly orient shroud (180) onto fan(200) and attach by using two screws (185), flatwashers (190) and locknuts (195). (3) Attach four flatwashers (170) and locknuts (175). (4) Position transformer/relay bracket (145) onto the component tray (150) and attach four flatwas
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 7005 August 15, 2003 finger tight to avoid breakage. Clip screws flush with the outside of the spacer. (5) Insert cooking surface (455) into microwave and slide down over the tray retainers (460). Ensure that cooking surface is properly inserted. It will not fit if placed in backwards. (6) Place the marker strip (415) and terminal strip into position on the chassis (5) and attach using two each of flatwasher (405) and nut (410). Connect wiring to proper locations on terminal strip. (7) Screw bulb (385) into bulb socket (390) and attach
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 1003 December 1, 2003 6. Interlock Switch Safety Test A. Apply main power. DO NOT press Start/Stop. B. With the door closed, verify that the interior light is OFF. C. Open the door and verify that the interior light is ON. D. With door open, take a strong magnet and pass it lightly against the upper right hand portion of the front flange. Verify that the interior light remains ON. E. Remove the magnet and set aside. F. With the door open, take a lon
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 3003 December 1, 2003 (7) Remove carriage link (135) from latch (130) by removing screw (140), flatwasher (145), and lockwasher (150). (8) Remove latching mounting bracket (160) by removing three screws (165). Operate paddle and remove latch through the front of the opening. SUBTASK 25-30-51-00-004-A01 D. Component Tray and Magnetron Removal (IPL, Figure 10001) (1) Remove bottom cover (170) by removing three screw
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page SBL1/-SBL2 August 15, 2003 SERVICE BULLETIN LIST SERVICE BULLETIN REVISION DATE BULLETIN NUMBER NUMBER INCORPORATED SB-MW-006 1 July 31, 2003
WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 INTRO2 August 15, 2003 INTRODUCTION – CONT. TASK 25-30-51-99F-804-AO1 4. MANUFACTURER A. The Wavejet SL Microwave Oven is manufactured by: TIA, a division of The Richards Corporation 44931 Falcon Place Sterling, VA 20166 Telephone: (7
WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 9 December 1, 2003 SUBTASK 25-30-51-55-003-A01 C. Extended Duration Storage (1) Wrap the units in water repellant material (Federal Spec. VV-P-271 or equivalent) and enclose silica gel packages to absorb moisture.
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 1006 December 1, 2003 WARNING ALWAYS HAVE TWO PEOPLE PRESENT DURING TESTING. NEVER PROBE HIGH VOLTAGE. CAUTION: Always have a load inside the microwave when operating (a cup of water). A load is necessary to absorb the microwave energy. Operating an empty oven can cause significant damage to the oven. Always verify water has not evaporated during testing. FAULT ISOLATION TABLE Test Component From To Result Action Taken Line Side Load Side <100 OHM Filter (with Power Disconnected) Filter, Between Line Terminals >10
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 9001/-9002 December 1, 2003 SPECIAL TOOLS, FIXTURES AND EQUIPMENT TASK 25-30-51-94-801-A01 1. Special tools which may be required for the installation, repair or maintenance of the Wavejet SL Microwave are listed below. TIA recommends that all test equipment be calibrated prior to use. Equivalent substitutes may be used. Tool Specification or Model Source Volt/Ohm Meter Model 8060A Fluke Electronics Corporation 6920 Seaway Blvd. PO Box 9
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 3004 December 1, 2003 SUBTASK 25-30-51-00-005-A01 E. Latch Mechanism Assembly Removal (IPL, Figure 10001) (1) Remove latch mechanism assembly (285) by removing four screws (290). Disconnect wiring as necessary. Remove wire clamp (295) by removing screw (300), flatwasher (305) and nut (310). SUBTASK 25-30-51-00-006-A01 F. Weldment Components Disassembly (IPL, Figure 10001) (1) Remove inter
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 5001 August 15, 2003 INSPECTION/CHECK TASK 25-30-51-20-801-A01 1. Microwave Oven Inspection A. Inspect wiring and connection points for damage, deteriorated insulation, or loose wires. B. Inspect oven and chassis for loose/missing screws, rivets and connectors. C. Inspect facia panel for legibility of lettering, visibility of lamps and proper numeric display. D. Inspect oven door for warping or cracks and that the door closes and latches properly. E. At 1500 airframe hour or 6 month intervals, inspect the Waveguide Moisture Cover, sh
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page TOC1/-TOC2 August 15, 2003 TABLE OF CONTENTS PARAGRAPH TITLE PAGE Description and Operation..................................................................... 1 Testing and Troubleshooting ................................................................. 10001 Automatic Test Requirements ............................................................... N/A Disassembly .......................................................................................... 3001 Cleaning................................................................................
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 6002 December 1, 2003 TASK 25-30-51-30-802-A01 3. Wiring Replacement A. Refer to wiring diagram, Figure 6001, for location and color of wires. NOTE: Replacement of wire should meet MIL-W-22759/11. B. Remove and replace wires. TASK 25-30-51-30-803-A01 4. Relay Replacement A. All replacement relays must be manufactured by Leach International (SB-MW-006). B. TIA recommends the
WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page 1004 December 1, 2003 TASK 25-30-51-81-802-A01 3. Troubleshooting A. The following troubleshooting guide lists common potential faults that may occur in this equipment. NOTE: All wiring connections have been verified and all t
TIA WAVEJET SL 400-1744, WAVEJET™ SL MICROWAVE OVEN COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-30-51 Page LEP2 August 15, 2003 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE Illustrated Parts List 10001 8/15/03 10002 8/15/03 10003 8/15/03 10004 8/15/03 10005 8/15/03 10006 8/15/03 10007 8/15/03 10008 8/15/03 10009/ 100010 8/15/03 100011/ 100012 8/15/03 100013 8/15/03 100014 8/15/03 100015 8/15/03 100016 8/15/
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